8
N. Laosiripojana et al. / Journal of Catalysis 276 (2010) 6–15
stoichiometry. The following equations present the calculations of
these selectivities:
2.2. Catalytic steam reforming and relevant reactions
ꢀ
ꢁ
To undertake the reaction testing, an experimental reactor sys-
tem was constructed. The feed gases, including the components of
interest, i.e. CH4, natural gas, biogas, LPG, and H2S, were controlled
and introduced to the system by the mass flow controllers, while
deionized H2O was fed by a syringe pump passing through an
evaporator. For methane steam reforming testing, the inlet concen-
tration of CH4 was 20%, whereas the steam concentration was var-
ied to achieve H2O/CH4 ratios between 0.5 and 3.0 and the inlet H2S
concentration was between 10 and 1000 ppm to capture a range of
H2S content in various fuels. As for the steam reforming of sulfur-
containing fuels (i.e., natural gas, biogas, LPG) testing, the inlet con-
centration of total hydrocarbons in these fuels was kept constant at
20%, whereas various steam concentrations were added to achieve
S/C ratios between 0.5 and 3.0. It is noted that the reforming tests
with and without predesulfurization of these hydrocarbons were
compared. Regarding the desulfurization unit, ZnO was applied
to adsorb H2S from the feed (the outlet gases were rechecked by
gas chromatography with a flame photometric detector (FPD) to
ensure that all H2S were removed before purging to the reforming
testing unit).
The inlet gas mixtures were introduced to the reaction section,
in which a 10-mm-diameter quartz reactor was mounted vertically
inside a tubular furnace. The catalysts (500 mg) were diluted with
SiC (to obtain a total weight of 3.0 g) in order to avoid temperature
gradients and loaded into the quartz reactor, which was packed
with quartz wool to prevent the catalyst from moving. In the sys-
tem, a type-K thermocouple was placed in the annular space be-
tween the reactor and furnace. This thermocouple was mounted
in close contact with the catalyst bed to minimize the temperature
difference. It is noted that another type-K thermocouple, covered
by a closed-end quartz tube, was inserted into the middle of the
quartz reactor in order to recheck the possible temperature devia-
tion due to the heat transfer limitation. The record showed that the
maximum temperature fluctuation during the reaction was always
0.75 °C or less from the temperature specified for the reaction.
After the reactions, the exit gas mixture was transferred via
trace-heated lines (100 °C) to the analysis section, which consisted
of a Porapak Q column Shimadzu 14B gas chromatograph (GC) and
a quadrupole mass spectrometer (MS). The GC was applied in the
steady state studies, whereas the MS was used for the transient
experiments. In the present work, the outlet of the GC column
was directly connected to a thermal conductivity detector (TCD),
frame ionization detector, and FPD. In order to satisfactorily sepa-
rate all elements, the temperature setting inside the GC column
was programmed to vary with time. In the first 3 min, the column
temperature was constant at 60 °C; it was then increased steadily
at a rate of 15 °C minꢁ1 to 120 °C and last decreased to 60 °C.
In this study, the catalyst activity was identified in terms of the
turnover frequencies, H2 yields, and other outlet gas selectivities.
The turnover frequencies can be calculated from the equation [18]
ð%COÞ
SCO ¼ 100 ꢂ
ð%COÞ þ ð%CO2Þ þ ð%CH4Þ þ 2ð%C2H6Þ þ 2ð%C2H4Þ
ð2Þ
ꢀ
ꢁ
ð%CO2Þ
SCO ¼ 100 ꢂ
2
ð%COÞ þ ð%CO2Þ þ ð%CH4Þ þ 2ð%C2H6Þ þ 2ð%C2H4Þ
ð3Þ
ꢀ
ꢁ
ð%CH4Þ
ð%COÞ þ ð%CO2Þ þ ð%CH4Þ þ 2ð%C2H6Þ þ 2ð%C2H4Þ
SCH ¼ 100 ꢂ
4
ð4Þ
ꢀ
ꢁ
2ð%C2H4Þ
SC ¼ 100 ꢂ
2H4
ð%COÞ þ ð%CO2Þ þ ð%CH4Þ þ 2ð%C2H6Þ þ 2ð%C2H4Þ
ð5Þ
ꢀ
ꢁ
2ð%C2H6Þ
SC ¼ 100 ꢂ
2H6
ð%COÞ þ ð%CO2Þ þ ð%CH4Þ þ 2ð%C2H6Þ þ 2ð%C2H4Þ
ð6Þ
It is noted that, for the studies on methane and biogas steam
reforming, the terms for C2H6 and C2H4 are eliminated.
2.3. Measurement of carbon formation
After reaction, temperature-programmed oxidation (TPO) was
used to investigate the amount of carbon formed on the spent cat-
alyst surface by introducing 10% O2 in helium, after the system was
purged with helium. The operating temperature increased from
room temperature to 1000 °C at a rate of 10 °C minꢁ1. The amount
of carbon formation on the surface of catalysts was determined by
measuring the CO and CO2 yields from the TPO results (using Mic-
rocal Origin Software). The calibrations of CO and CO2 were per-
formed by injecting a known amount of these calibration gases
from the sampling loop. In addition to the TPO method, the amount
of carbon deposition was confirmed by the carbon balance calcula-
tion, in which the amount of carbon deposition theoretically equals
the difference between the inlet hydrocarbon fuel and the outlet
carbon components (e.g., CO, CO2, CH4, and C2+).
2.4. The study of CeO2 as prereforming catalyst
In the present work, a practical application using CeO2 as a pri-
mary reforming catalyst to reform natural gas, biogas, and LPG
(without prior desulfurization) was investigated. In detail, CeO2
was applied to adsorb H2S from the feed and primarily reform hea-
vy hydrocarbons (C2+) to light hydrocarbon (i.e., CH4). The product
from this section was continuously passed though a secondary
reforming bed, where Ni/Al2O3 was packed, to complete the con-
version and maximize H2 yield. The design of this system consists
of two tubular-containing CeO2 columns and one Ni/Al2O3 column
(with diameters of 25 mm and lengths of 50 cm). In each column,
25 g of either CeO2 or Ni/Al2O3 (mixed with SiC) was packed, and
these three columns were placed in the same burner, in which
the temperature was controlled isothermally at SOFC temperature
(900 °C) for later application as IIR-SOFC. Details of system opera-
tion are presented in Section 3.5.
rNA AN
mcS
2
turnover frequencies ¼
ð1Þ
where r is the moles of CH4 (or hydrocarbons) changing per unit
time (molCH minꢁ1), NA is Avogadro’s number, AN is the area occu-
4
2
pied by an adsorbed nitrogen molecule (16.2 ꢂ 10ꢁ20 m2); it is as-
sumed that all surface sites accessible by nitrogen adsorption. mc
is the weight of catalyst used, and S is the specific surface area of
the catalyst (m2 gꢁ1). The yield of H2 production (YH ) was defined
3. Results and discussion
2
as the molar fraction of H2 produced out of the total hydrogen-
based compounds in the products. Other by-product selectivities
(i.e., SCO, SCO ; SCH ; SC ; and SC ) were defined as the mole ra-
3.1. Preliminary experiments
2H6
2H4
2
4
tios of the specified component in the outlet gas to the total car-
bon-based compounds in the product, accounting for
Preliminary experiments were carried out to find a suitable con-
dition under which internal and external mass transfer effects are