90
D. Goto et al. / Applied Catalysis A: General 383 (2010) 89–95
Japan) in deionized water. The hydrogel composition was as fol-
lows: SiO2/Al2O3 = 40–600, OH−/SiO2 = 0.1–0.2, TPABr/SiO2 = 0.1,
H2O/SiO2 = 40, and M/Al = 0.05–0.5. The resultant hydrogel was
transferred into a 300-ml stainless-steel autoclave and stirred at
160 ◦C under autogenous pressure for 16 h. The precipitated crys-
tals obtained were washed with deionized water, dried at 120 ◦C
for one night, and calcined at 500 ◦C for 10 h to remove the organic
cations occluded in the zeolite framework. The zeolite was proto-
nated in a 0.6 mol/dm3 hydrochloric acid solution at 60 ◦C for 24 h,
and calcined in air at 500 ◦C for 6 h.
2.2. Characterization
X-ray diffraction (XRD) patterns of the solid products were
obtained using a powder X-ray diffractometer (Bruker D8 Advance)
with graphite monochromatized Cu K␣ radiation at 40 kV and
30 mA. Si/Al and M/Al ratios were determined by X-ray fluores-
cence (XRF, Philips PW 2400). A fixed amount of the sample (0.5 g)
was fused with 5 g of dilithium tetraborate (Li2B4O7) at 1100 ◦C. The
crystal morphology was observed by scanning electron microscopy
(SEM, JEOL JSM-6320FS). The thermal analysis was carried out using
a TG/DTA apparatus (SSC/5200 Seiko Instruments). The sample (ca.
7 mg) was heated in a flow of air (50 ml/min) at 10 ◦C/min from
room temperature to 800 ◦C. 27Al MAS NMR spectra were recorded
using a 7-mm diameter zirconia rotor on a Bruker Avance DRX-
400 spectrometer at 100.6 MHz spinning at 6 kHz. The spectra were
obtained with 2.3-s pulses, 1-s recycle delay, and 4000 scans.
Al(NO3)3·9H2O was used as a chemical shift reference. Prior to 27Al
MAS NMR measurement, the sample was moisture-equilibrated
over a saturated solution of NH4Cl for 24 h. Nitrogen adsorption
isotherms were obtained at −196 ◦C using a conventional volu-
metric apparatus (BELSORP 28SA, Bel Japan). Prior to adsorption
measurements, the calcined samples (ca. 0.1 g) were evacuated at
400 ◦C for 10 h. IR spectra were recorded on a FT-IR spectrometer
(JEOL JIR-7000) with a resolution of 4 cm−1 at room temperature.
For measurements in the OH groups stretching region, the sam-
ple was pressed into a self-supporting thin wafer (ca. 6.4 mg/cm2)
and placed into a quartz IR cell equipped with CaF2 windows. Prior
to measurement, each sample was dehydrated under vacuum at
400 ◦C for 2 h. The acidity and distribution of zeolites were mea-
sured by the temperature programmed desorption of ammonia
(NH3-TPD, CAT-B-82 NH3-TPD, Bel Japan). Helium was used as a
carrier gas. The temperature range was from 100 to 600 ◦C with the
heating rate of 10 ◦C/min.
Fig. 1. Influence of SiO2/Al2O3 ratio of HZSM-5 on C2H4 (᭹), C3H6 (ꢀ), and C4H8 (ꢁ)
yields. Reaction condition: temp. = 500 ◦C, W/F = 0.0025 gcat/ml/min.
quartz wool placed at the center of a quartz reactor with a 10-
mm inner diameter. A thermocouple inserted into the center of the
catalyst bed was used to measure the temperature during the reac-
tion. The catalyst was activated at 500 ◦C for 1 h in flowing nitrogen
before the reaction. Ethanol (>99.5%, Wako Pure Chemical Ind. Ltd.,
Japan) was pumped into the vaporizer and mixed with N2 at a
total flow rate of 20 ml/min (C2H5OH/N2 = 50/50 mol%). The reac-
tion temperature was increased stepwise (50 ◦C) from 400 to 600 ◦C
and maintained at each temperature for 1 h. The products obtained
were analyzed on-line using gas chromatographs (Shimadzu GC-
14) equipped with TCD- and FID-type detectors. InertCap 1701 and
Gasukuropack-54 columns were used.
3. Results and discussion
3.1. Ethanol conversion over HZSM-5
First, in order to clarify the difference between the reaction
lites with various SiO2/Al2O3 ratios were prepared and used for
ethanol conversion. As listed in Table 1, the BET surface area of the
obtained HZSM-5 zeolites was larger than 300 m2/g and the crys-
tal size was 0.1–6.0 m. Fig. 1 shows the relationship between the
SiO2/Al2O3 ratio and the light olefin yields at the reaction condi-
tion of temp. = 500 ◦C and W/F = 0.0025 gcat/ml/min. The C3H6 and
C4H8 yields increased with a decrease in the SiO2/Al2O3 ratio and
2.3. Ethanol conversion
Ethanol conversion was carried out at 400–600 ◦C and W/F val-
ues of 0.0025–0.04 gcat/ml/min in an atmospheric pressure flow
system. A certain amount of zeolite (12–24 mesh) was retained by
Table 1
Synthesis conditions and characteristics of HZSM-5 zeolites.
Sample no.
Synthesis mixturea
SiO2/Al2O3 ratio
Product
OH−/SiO2
SiO2/Al2O3 ratiob
Surface areac (m2/g)
Particle size (m)
1
2
3
4
5
6
7
8
40
50
75
100
150
200
400
600
0.2
0.2
0.2
0.1
0.1
0.1
0.1
0.1
47
52
76
107
146
184
354
514
363
358
377
365
361
357
387
395
0.1–0.2
1–2
2–5
3–4
3–4
4–6
3–4
4–5
a
Synthesis conditions: TPABr/SiO2 = 0.1, temp. = 160 ◦C, time = 16 h.
Determined by XRF.
Determined by the BET method.
b
c