Organic Process Research & Development
Article
Table 4. Purity of Product 13 in Different Batches
a
entry
batch size of 12 (g)
output (g)
total yield (%)
HPLC purity (% area)
1
2
3
4
5.0
5.0
20.0
20.0
6.27
6.18
24.83
24.34
85.0
83.7
84.9
83.2
98.83
99.06
98.27
98.98
a
The different batches of DDM.
combined organic phase was washed with a saturated aqueous
sodium chloride solution (1 × 12.5 kg) and then dried over
anhydrous Na2SO4 (14.0 kg). The solution was filtered, the
filtrate was placed in a 250-L stirred reactor, and used without
purification in the next step.
4.4. Preparation of Diphenyldiazomethane (DDM). A
solution of benzophenone hydrazone (15 kg, 76.43 mol) in
dichloromethane (70 kg) was cooled to 0 °C. Activated
manganese dioxide (19.93 kg, 229.29 mol) was added in three
portions. The reaction mixture was warmed to room
temperature and stirred continuously for 1.5 h. After the
centrifuge separated, the red filtrate was concentrated to one-
fifth of its original volume and used in the next step without
purification.
4.5. Preparation of Diphenylmethyl 6α-Bromopeni-
cillanate (8). In the 250 L reaction tank equipped with an in
situ IR ATR probe, the newly prepared DDM was added
dropwise to the filtrate through an overhead tank. Addition of
DDM was stopped when the in situ IR indicated reaction
completion. After the solution was concentrated to one-fifth of
its original volume, it was charged with CH3OH (125 L) over
2 h at 0 °C, resulting in a white slurry. The slurry was filtered
and the filter cake was washed with cold methanol (12.5 L),
and then dried under vacuum (45 °C, −0.095 mPa) for 4 h to
give 8 as a white solid (18.43 kg, 82.7%). 1H NMR (400 MHz,
CDCl3) δ 7.39−7.27 (m, 10H), 6.94 (s, 1H), 5.43 (d, J = 1.3
Hz, 1H), 4.80 (d, J = 1.4 Hz, 1H), 4.63 (s, 1H), 1.59 (s, 3H),
1.26 (s, 3H). 13C NMR (400 MHz, CDCl3) δ 167.32, 166.06,
139.04, 128.68, 128.65, 128.46, 128.31, 127.51, 127.10, 78.62,
70.73, 70.02, 65.27, 49.56, 34.24, 25.50. IR (neat): 3030, 2977,
2919, 1778, 1744, 1495, 1454, 1293, 1203, 1180, 968, 745,
705, 593, 546 cm−1. ESI-MS: m/z 446.36.
4. EXPERIMENTAL SECTION
4.1. General. All chemicals were commercially available
and were used directly without further purification. The
EliteP230p series instrument (column: Hyper ODS2 C18 (250
mm × 20 mm); pump: P230p; detector: UV230II, Dalian Elite
Analytical Instruments Co., Ltd., China) was used to monitor
the reaction. Proton nuclear magnetic resonance (1H NMR)
spectra and carbon-13 nuclear magnetic resonance (13C NMR)
spectra were recorded using a Bruker 400 MHz spectrometer.
Infrared spectra were obtained on an FTIR spectrometer
(EQUINOX55, Bruker, Germany) at 1.0 cm−1 resolution and
are reported in wavenumbers. All in situ infrared spectra were
collected using an IN-SITU IR (ReactIR 15, Mettler Toledo,
Redmond, VA) equipped with an ATR diamond sensor probe
interfaced with the Mettler iC IR 4.0 synthesis workstation. A
TGA (TGA 2 (SF), Mettler Toledo, Switzerland) thermogra-
vimetric analyzer was employed for thermogravimetric analysis
at a heating rate of 5 K min−1 under nitrogen from 303.2 to
673.2 K.
4.2. Preparation of Diphenylmethyl 2-(3,4-
dimethoxyphenyl)acetate (11). A solution of benzophe-
none hydrazone (2.0 g, 0.01 mol) in dichloromethane (30 mL)
was cooled to 0 °C. Activated manganese dioxide (2.66 g, 0.03
mol) was added to the solution in three portions. The reaction
mixture was warmed to room temperature and maintained
under stirring for 1.5 h. The mixture was filtered, and the red
filtrate was used in the next step without purification.
2-(3,4-dimethoxyphenyl)acetic acid (2 g, 0.01 mol) was
added under stirring to a solution of the filtrate at room
temperature, which was then maintained under stirring for 1 h.
The solvent was evaporated, and the residue was crystallized
from ether/n-hexane(1:1 v/v) to yield 11 as a white solid (2.8
g, 75.88%). 1H NMR (400 MHz, dimethyl sulfoxide (DMSO)-
d6) δ 7.60−7.12 (m, 10H), 6.9 (1H, d, J = 5.5 Hz, ArH), 6.89
(1H, s, CHPh2), 6.80 (2H, ArH), 3.73 (s, 5H), 3.69 (s, 3H).
4.3. Scale-Up: 6α-Bromopenicillanic Acid (2). A
solution of KBr (30 kg, 252.1 mol) in water (117.5 kg) was
placed in a 500-L reactor, and 98% H2SO4 (8.75 kg, 87.43
mol), EtOH (95%, 21.4 kg), and 6-APA (10.8 kg, 50 mol)
below −5 °C with cold brine were added to the reaction vessel.
Next, a solution of NaNO2 (5 kg) in H2O (20 kg) was slowly
added over 1 h at −15 to −10 °C, and the reaction mixture
was maintained at this temperature for 4 h, at which point
HPLC analysis indicated <0.5% of 6-APA. The reaction
mixture was diluted with dichloromethane (50 kg). The
aqueous phase was washed with CH2Cl2 (12.5 kg × 2). The
4.6. Preparation of Diphenylmethyl 7β-phenylaceta-
mido-3-hydroxymethyl-3-cephem-4-carboxylate (13).
The esterification of the acid (12) (5 g) with diphenyldiazo-
methane was carried out as above to give 13 as a white solid
1
(6.27 g, 85.0%). H NMR (400 MHz, DMSO-d6) δ 9.12 (d, J
= 8.4 Hz, 1H), 7.66−7.16 (m, 15H), 6.90 (s, 1H), 5.72 (dd, J
= 8.3, 4.7 Hz, 1H), 5.15 (t, 1H), 5.11 (d, J = 4.8 Hz, 1H), 4.21
(d, 2H), 3.61 (s, 2H), 3.52 and 3.56 (m, 2H). 13C NMR (400
MHz, DMSO-d6) δ 171.43, 165.70, 161.34, 140.52, 140.45,
136.29, 134.87, 129.48, 128.98, 128.85, 128.69, 128.31, 128.24,
127.23, 127.03, 126.96, 122.45, 78.80, 60.24, 59.37, 58.18,
42.06, 26.04. ESI-MS: m/z 537.21 [M + Na]+.
F
Org. Process Res. Dev. XXXX, XXX, XXX−XXX