ARTICLE
synthesized via the above method was not very high. As we
know, the lower molecular weight would encumber the
application of the copolyester. An effective way to obtain
high-molecular-weight copolymer was the chain-extension
reaction, which has been widely used in the polyurethane
and polyester industry to link two or more macromolecules
to achieve high molecular weight.24,25 At present, there have
been few reports on the synthesis of the aliphatic–aromatic
copolyesters using chain-extension reaction. Du et al.’s
work26–28 revealed that the aliphatic–aromatic copolyester
with urethane bonds in the backbones still had good biode-
gradability. Therefore, we used toluene-2,4-diisocyanate
(TDI) as a chain extender to connect PET and PPDO units
into one polymer chain.
temperature, and the resulting PPDO-OH prepolymer was
reduced to small particles in a grinder. The obtained product
was dried in vacuum oven at 60 ꢀC for 48 h. The PPDO
homopolymer was prepared by chain extension reaction of
PPDO prepolymer, the synthetic method was followed by our
previous work.8
Synthesis of Dihydroxyl Terminated Poly(ethylene-co-
1,6-hexene terephthalate) (PEHT-OH) Prepolymers
Dihydroxyl teminated HO-PEHT-OH prepolymer was synthe-
sized via a two-step reaction, transesterification and polycon-
densation. At first, a predetermined molar ratio (DMT/EG ¼
1/2.2) of DMT and EG monomers with a catalyst, zinc ace-
tate (0.05 wt % amount of dimethyl terephthalate) were
added into a 250-mL single-necked round-bottomed flask
equipped with the mechanical stirrer. The mixture was
In this study, dihydroxyl terminated poly(ethylene-co-1,6-
hexene terephthalate) (PEHT-OH) prepolymer with suitable
melting point was synthesized by polymerization of ethylene
glycol, 1,6-hexanediol, and dimethyl terephthalate. Dihy-
droxyl terminated PPDO prepolymers were synthesized via
ring-opening polymerization of p-dioxanone monomer initi-
ated by 1,4-butanediol with stannous octoate as a catalyst.
Then, TDI was used as a chain extender to synthesize the
PEHT-PPDO copolyesters. The chemical structure, the ther-
mal stablility, the thermal transition behaviors, and the me-
chanical properties of the copolymer were well investigated.
As far as we know, this is the first report on the synthesis of
PET-PPDO copolymer using this method.
ꢀ
stirred at 175 C for 4 h under nitrogen, and the product of
transesterification reaction, bishyroxyethyl terephthalate, was
obtained. The water separator was used to collect the metha-
nol which was produced in the reaction so as to calculate
the yield. Then, bishyroxyhex terephthalate was also pre-
pared via the same transesterification procedure, and the
feed ratio of monomers and the mount of catalyst were the
same as in the preparetion of bishyroxyethyl terephthalate.
Second, PEHT-OH prepolymer was prepared by the conden-
sation polymerization of predetermined molar ratio of bish-
yroxyethyl terephthalate and bishyroxyhex terephthalate.
Bishyroxyethyl terephthalate and bishyroxyhex terephthalate
were mixed in a 500-mL three-necked round-bottomed flask,
and antimony trioxide (0.8 wt % amount of dimethyl tereph-
thalate) was added as a catalyst. Initially, the temperature of
the reaction mixture was gradually increased to 210 ꢀC and
kept for 1 h. Then, the system was heated to 250 ꢀC and
maintained for another 1 h. Furthermore, the vacuum was
gradually reduced to 60 Pa in 0.5 h, and the temperature
was increased to 280 ꢀC. About 1 h later, a viscous liquid
was produced, and then cooled down to the room tempera-
ture under nitrogen. The resulting product was purified by
dissolving in chloroform and then precipitating in excessive
methanol. The white powder ꢀproduct was dried to constant
weight in vacuum oven at 60 C for the further investigation.
EXPERIMENTAL
Materials
p-Dioxanone (PDO) was provided by the Center for Degrad-
able and Flame-Retardant Polymeric Materials (Chengdu,
China). The monomer was distilled under reduced pressure
until the purity was greater than 99.8% before use. Stannous
octoate (Sn(Oct)2) was purchased from Sigma (USA) and
used as received. Ethylene glycol (EG, AR grade) and 1,4-
butanediol (BD, AR grade) were received from Kelong Chem-
ical Corp. (Chengdu, China) and were used without futher
purification. Dimethyl terephthalate (DMT) was obtained
from Guoyao Chemical Plant (Chengdu, China). Toluene-2,4-
diisocyanate (TDI) (AR grade) obtained from Bodi Chemical
Plant (Tianjin, China) was used without further purification.
All the other chemicals with AR grades were used as
received.
Synthesis of PEHT-PPDO Copolyesters by
Chain-Extension Reaction
The chain-extension reaction was accomplished using a glass
reactor under nitrogen atmosphere. PPDO-OH and PEHT-OH
prepolymers were put into the reactor which was evacuated
and purged with nitrogen for three times, and then the reac-
Synthesis of Dihydroxyl Terminated Poly(1,4-dioxan-2-
one) (PPDO-OH) Prepolymers
ꢀ
Ring-opening polymerization of PDO was carried out in a
flame-dried glass reactor with the magnetic stirring. The re-
actor was dried and purged with nitrogen three times before
addition of PDO whose purity was more than 99.9%. 1,4-
Butanediol was injected bꢀy a syringe and the reactor was
heated in a oil bath at 80 C with stirring for 10 min. Then,
the catalyst SnOct2/toluene solution was introduced into the
flask with the molar ratio of 500:1 (PDO:SnOct2), and the
mixture was stirred for 48 h in nitrogen atmosphere. After
the reaction, the reactor was fast cooled down to the room
tor was immersed in a silicone oil bath at 150 C. When the
prepolymers were molten completely,
a predetermined
amount of TDI was injected into the reactor. The chain-
extension reaction proceeded for 1 h with a mechanical stir-
rer under nitrogen protection. After reaction, the reactor was
cooled down to the room temperature rapidly. The resulting
copolymers were also purified by dissolving in chloroform
and then precipitating in excessive methanol and then the
white ꢀpowder was dried to constant weight in vacuum oven
at 60 C for further investigation.
NOVEL AROMATIC–ALIPHATIC COPOLYESTER, GONG ET AL.
2829