14
J. Rorrer et al. / Journal of Catalysis 354 (2017) 13–23
the question of how one can favor etherification over alkene
formation.
catalysts were heated at 10 K/min and treated in air at 1073 K
for 3 h, then cooled to room temperature. To prepare pure zirconia,
amorphous zirconium oxyhydroxide was calcined at 1073 K under
the same incipient wetness impregnation conditions but without
the addition of ammonium metatungstate. Each catalyst was then
crushed to <250 mm mesh using a mortar and pestle.
Selective etherification has been reported for the liquid-phase
reactions of 1-octanol, 1-hexanol, and 1-pentanol over acid cata-
lysts such as Amberlyst 70 [17,18], Nafion NR-50 [18,19], and H-
BEA zeolite [20]. While polymeric resins are selective to ether, they
are not as thermally stable as metal oxides [18,21]. Zeolites, on the
other hand, are thermally stable, but catalyze unwanted side prod-
ucts and deactivate due to coking [22].
2.3. Catalyst characterization
In this study, we screened a series of solid-acid catalysts for the
direct etherification of 1-dodecanol and identified tungstated zir-
conia as a highly active and selective catalyst. Tungstated zirconia
has been employed previously for acid-catalyzed reactions includ-
ing gas-phase isomerization of n-butane [23], gas-phase dehydra-
tion of alcohols to alkenes [24], and liquid-phase reactions, such
as esterification, transesterification, and alkylation [24–26].
Investigations of the gas-phase kinetics for the dehydration of
short-chain, linear alcohols over tungstated zirconia indicate that
dehydration occurs via a unimolecular mechanism but that these
alcohols are not converted to ethers [27,28]. By contrast, we found
that the etherification of dodecanol in the liquid phase is highly
selective over tungstated zirconia. Motivated by this finding, we
undertook an investigation of the mechanism and kinetics of the
etherification and dehydration of 1-dodecanol over tungstated zir-
conia with the objective of developing an explanation for the high
selectivity of this catalyst for etherification in the liquid phase.
Powder X-ray diffraction (XRD) patterns for WOx/ZrO2 (0–22 wt
% W) were taken with a Bruker D8 GADDS diffractometer equipped
with a CuꢀKa source (40 kV, 40 mA). Raman spectra were obtained
with a LabRAM HR Horiba Scientific Raman spectrometer equipped
with a 633 nmꢀ1 laser. BET surface area measurements were per-
formed with a Micrometrics TriStar BET and pretreated with a
Micrometrics FlowPrep 060. Brønsted- and Lewis-acid sites were
identified and the ratio of these sites was determined from IR spec-
tra of adsorbed pyridine. Spectra were acquired using a Thermo
Scientific Nicolet 6700 Fourier Transform Infrared Spectrometer
(FT-IR) equipped with a Diffuse Reflectance Infrared Fourier Trans-
form Spectroscopy (DRIFTS) cell. A mixture of catalyst (50 mg)
diluted with KBr (250 mg) was added to the DRIFTS cell and pre-
treated at 573 K for 2 h under helium. Background scans of the cat-
alyst were taken at 393 K, 423 K, 473 K, 523 K, and 573 K. Pyridine
was introduced into the He flow at 393 K, and spectral data was
taken after stabilization of adsorbed pyridine at 393 K. The temper-
ature was then raised to measure the amount of pyridine that
remained adsorbed at 423 K, 473 K, 523 K, and 573 K. Spectral
intensities were calculated using the Kubelka-Munk function. The
concentration of Brønsted-acid sites was determined by titration
with NH4OH. The protons on the catalysts were first exchanged
for Na+ cations by placing the catalyst in a 1 M NaCl solution over-
night, and then the solution was titrated with NH4OH until the pH
was neutral, using phenolphthalein as an indicator. The moles of
base added was used as a metric for the number of H+ ions in solu-
tion [32]. ICP Elemental analysis was performed by Galbraith Lab-
oratories, Inc. in order to determine tungsten weight loadings.
2. Materials and methods
2.1. Materials
All chemicals obtained commercially were used without further
purification. The following compounds were obtained from Sigma-
Aldrich: 1-hexanol (>98%), 1-dodecanol (>98%), decane (>95%),
dodecane (>99%), hexane (>99%), 1-hexene (>99%), and pyridine
(99.8%). N-tetradecane was obtained from Spectrum Chemical
(>99%), and was used as an internal standard for analytical pur-
poses. Di-dodecyl ether (>95%) and 1-dodecene (>95%) were
obtained from TCI. Di-n-hexyl ether (>98%), and 2,6-di-tert-butyl-
pyridine (97%) were obtained from Alpha Aesar. Hexan-1,1-d2-1-
ol (>99%) was obtained from CDN Isotopes Inc. Hexan-2,2-d2-1-ol
was synthesized and purified to >98% according to Ref. [29]
Amberlyst 15 (hydrogen form, dry), and Amberlyst 36 were
obtained from Sigma-Aldrich. Amberlyst 70 was obtained from
Dow Chemical, and was dried at 368 K and stored in a desiccator
before use. Zeolite BEA was obtained from Alpha Aesar, and was
calcined at 873 K for 6 h before use. Gamma-alumina was obtained
from Strem Chemicals. Mesostructured silica (MCM-41 hexagonal
type), Nafion NR-50, and mesostructured aluminosilicate (MCM-
41, hexagonal) were obtained from Sigma-Aldrich. Para-toluene
sulfonic acid was obtained from Spectrum Chemical.
2.4. Isotopic labeling and NMR
Isotopic labeling of the alpha and beta hydrogen atoms in 1-
hexanol was used to support the proposed mechanisms of etheri-
fication and dehydration. Hexan-2,2-d2-1-ol was prepared accord-
ing to literature and the structure was confirmed using 1H NMR
[29]. Kinetic isotope effects (kH/kD) were determined by measuring
the initial rates of alkene and ether formation for 1-hexanol,
hexan-1,1-d2-1-ol, and hexan-2,2-d2-1-ol. NMR spectra of the reac-
tion products were recorded with a Bruker AVQ-400 spectrometer.
2.5. Batch reactions
All reactions were carried out in sealed 12 mL Q-Tube batch
reaction vessels with magnetic stirring at 600 RPM using an IKA
C-MAG HS 10 digital hot plate with temperature control accurate
to within 1 K. For determination of the reaction kinetics, a sepa-
rate batch reaction was carried out for each time point to ensure
consistency of volume and concentration of each sample. All reac-
tions over tungstated zirconia were carried out either in the
absence of solvent or in decane with 100 mg of catalyst and
250 mL of dodecanol (unless otherwise noted). N-tetradecane
(100 mL) was added post-reaction as a standard for analysis. The
reactants and catalyst were added to the Q-Tube in the pre-
heated hot plate with an aluminum heating block, and after the
specified reaction time, the vials were removed from the hot plate
and placed in an ice bath to stop the reaction. Products were
diluted with 5 mL of acetone, and centrifuged at 4000 RPM for
2.2. Synthesis of zirconia and tungstated zirconia
Porous amorphous zirconia, monoclinic zirconia, and
tungstated zirconia were synthesized using previously reported
methods.[23,30,31]
Amorphous
zirconium
oxyhydroxide
(ZrOx(OH)4-2x was formed by adding ammonium hydroxide
)
(Spectrum, 28–30%) dropwise to a stirred solution of 0.5 M zirconyl
chloride octahydrate (Sigma Aldrich, 98%) at 298 K. The precipitate
was filtered and rinsed with 10% ammonium hydroxide and dried
at 383 K for 24 h. Tungstated zirconia (4.1, 7.7, 10.2, 12.6, 15.4,
22.3 wt% W) was prepared via incipient wetness impregnation of
amorphous zirconium oxyhydroxide with aqueous ammonium
metatungstate hydrate (Spectrum). After impregnation, all