Methane Chemistry in the Hot Supersonic Nozzle
J. Phys. Chem. A, Vol. 105, No. 29, 2001 7029
with that of benzene (no carbon atom balance was taken into
account).
were not able to detect in the beam composition. The rate of
formation of these radicals increases with the nozzle temperature
such, that adequate amount can be produced within the contact
time of methane. Thermodynamically, this enables the formation
of the more stable acetylene, benzene and its higher homologues.
The rate of their decomposition is apparently slower than the
rate of desorption and expansion to the supersonic beam. Thus,
interplay between thermodynamic and kinetic regimes makes
possible the production of higher hydrocarbons from methane
with considerable rates in the hot supersonic nozzle. Under-
standing the details of such the interplay will help to explore
the ways to establish control over the selectivities to certain
products. Pyrolysis coupled with the supersonic flow is a
relatively poorly studied area of reaction chemistry, and we are
unable at this point to discuss specific elementary chemical
processes involved in the overall reaction mechanism. Probably,
modification and optimization of the nozzle design may lower
a concentration of unreacted CH3 radicals and, consequently,
drive the reaction toward the formation of more C2 or C6
hydrocarbons.
4. Discussion
We propose that the formation of higher hydrocarbons from
pure methane occurs essentially by the same mechanism as that
from ethane.7-9 This includes (1) a generation of free radicals
on the hot surface of the nozzle14 via hydrogen atom(s)
abstraction,16 (2) desorption to the gas phase or C-C bond
formation by oligomerization and desorption to the gas phase.
Desorption is thought to be caused by both the thermal activation
of the desorbing species and the intensive flow inside the
nozzle.7,8 We believe we were able to observe the hot nozzle
reactivity of methane in contrast to previous studies7,8 due to
application of quartz as a nozzle material and decreasing the
nozzle orifice diameter. Quartz, unlike metals, is relatively inert
to surface carbide formation at high temperatures. This process,
along with the deposition of carbon, leads to the rapid
degradation and clogging of metal nozzles. The smaller nozzle
orifice lengthens contact time within the hot reaction zone. We
calculated the contact times following Shebaro18 and obtained
values in the range of 30 to 100 ms for different stagnation
pressures and Tnoz ) 1000 °C. These contact times are
sufficiently long to produce thermodynamically unfavorable (as
compared with C and H2) heavier hydrocarbons as reaction
intermediates, that desorb and expand in the supersonic beam
and exit in a vacuum where they are detected by mass
spectrometry. These contact times are too short for methane,
however, to decompose completely to carbon and hydrogen
inside the nozzle. At the nozzle temperatures used in the current
study, acetylene and benzene are the most stable hydrocarbons.17
Moreover, their Gibbs free energy of formation decreases with
increasing temperature. This may account for the experimental
observation that their intensities are strongest among the
products (see Figures 1, 3, 4, 8).
Free radical mechanism of the formation of higher hydro-
carbons from methane is clearly illustrated by the experimental
observation of methyl radicals as supersonic beam constituents.
Short contact time within the nozzle and small number of
collisions between the reactive molecules6 makes the survival
of the methyl radicals possible prior to the expansion to the
supersonic beam, as detected by the QMS. The number of
collisions rises with the nozzle temperature. However, the rate
of reaction of the nascent products (e.g., ethane) also increases.8
Our findings, that the addition of oxygen or other oxygen
containing gases to methane neither boosts the conversion rate
nor leads to the formation of hydrocarbon derivatives, are
supported by theoretical studies of equilibrium methane py-
rolysis.19 Catalytic rather than pyrolytic approaches should be
used in order to achieve discernible rates of the formation of
oxygen containing hydrocarbon products. Quartz is apparently
a poor catalyst and should be substituted with metal oxides.2,20
Selective interaction of oxygen with surface carbon when
added to methane, stresses the surface mediated mechanism of
the nozzle beam reaction. Previously, in our experiments with
ethane, we seeded C2H6 in Ar in proportion 1 to 10. The rate
of the formation of benzene was measured to be even slightly
higher than that for pure ethane as a reactant under the same
nozzle conditions. The C6H6 signals were compared after
normalization to the intensity of acetylene signal. This experi-
mental observation indicates that the process of oligomerization
occurs predominantly on the surface of the hot nozzle.
5. Summary
Conversion of pure methane reached 70%, when it reacted
in a hot (1000-1150 °C) supersonic nozzle made of quartz with
the orifice diameter of 100 µ. Major products in the distribution
were hydrogen, acetylene, benzene, methyl, and propargyl
radicals, but other hydrocarbons were also detected. Addition
of O2, NO or CO2 did not enhance methane conversion rate as
oxygen reacts primarily with surface carbon formed by methane
decomposition. No oxygen containing hydrocarbon derivatives
were detected. The lifetime of the nozzle was longer compared
with pure methane as a reactant as a result of surface carbon
removal by oxygen.
The mechanism has apparently involved pyrolytic rather than
catalytic surface generation of free hydrocarbon radicals with
subsequent coupling to heavier hydrocarbon products prior to
desorption to the gas phase and expansion to the supersonic
beam. This predominantly surface mediated mechanism is
probably dictated by the delicate interplay between kinetic and
thermodynamic regimes of the formation of higher hydrocar-
bons.
Acknowledgment. We would like to thank Prof. M. Asscher
for providing us with the chopper motor, and Dr. Y. Gotkis,
Dr. L. Baranov, Dr. Y. Borodko, and especially Dr. S. H. Kim
for very helpful and stimulating discussions. This work was
supported by the Director, Office of Energy research, Office of
Science, Division of Materials Sciences, of the U.S. Department
of Energy under Contract No. DE-AC03-76SF00098.
References and Notes
(1) Methane ConVersion by OxidatiVe Processes: Fundamental and
Engineering Aspects; Wolf, E. E., Ed.; Van Nostrand Reinhold: New York,
1992.
(2) Olah, G. A.; Molna´r, AÄ . Hydrocarbon Chemistry; John Waley &
Sons Inc.: New York, 1995.
(3) Fox, J. M. Catal. ReV. - Sci. Eng. 1993, 35(2), 169.
(4) Back, M. H.; Back, R. A. in Pyrolysis: Theory and Industrial
Practice; Albright, L. F., Crynes, B. L., Corcoran, W. H., Eds.; Academic
Press: New York, 1983.
(5) Anderson, J. B.; Andres, R. P.; Fenn, J. B.; Maise, G. “Studies of
Low-Density Supersonic Jets”, In Rarefied Gas Dynamics; de Leeuw, J.
H., Ed.; Academic Press: New York, London, 1966; Supplement 3, V2,
106.
It may be suggested that C-C bonds are formed on the nozzle
surface via the coupling of CHm (m ) 1,2) radicals, which we