F.A. Harraz et al. / Journal of Catalysis 286 (2012) 184–192
185
Generally, there are four main synthetic approaches for prepa-
ration of catalysts [28]: (i) transition metal salt reduction, (ii) ther-
mal decomposition and photochemical methods, (iii) ligand
reduction and displacement from organometallics, and (iv) metal
vapor synthesis, in addition to the electrochemical synthesis ap-
proach [29]. Among the aforementioned methods, the chemical
reduction method that involves the reduction of corresponding
metal salts with suitable reducing agents is merely one of the most
cost-effective, since it requires simple equipment to produce the
metallic nanoparticles [30].
nation reactions could be achieved in this study, because the reac-
tants are miscible in PEG, while the products are immiscible.
Therefore, pure final products could be separated by simple decan-
tation. The catalytic performance of both systems is evaluated and
will be thoroughly addressed.
2. Experimental
2.1. Preparation of Pd nanoparticles
Pd nanopartciles based catalytic systems are increasingly inves-
tigated by several research groups and being used in various organ-
ic transformations. For example, Corma et al. used both PEG and
imidazolium ionic liquids as solvents for developing a homoge-
neous and reusable Pd catalytic system for the Suzuki, Sonogashira,
and Heck reactions [31,32]. A ligand-free Heck reaction has been
also catalyzed by in situ-generated Pd nanopartciles in PEG-400
as reported by Jin and co-workers [33]. As recent works of de Souza
et al. [34] and Wang and co-workers [35], Suzuki–Miyaura cross-
coupling reactions have been catalyzed efficiently using Pd/PVP
and Pd/PEG as catalysts under various conditions. Li et al. used
functionalized PEG supported Pd nanoparticles as a catalyst for
aerobic oxidation of alcohols [36]. A series of novel benzazepines
has been synthesized using a phosphine-free Pd-catalyzed Heck
reaction in PEG polymeric support [37], in addition organostannox-
ane-supported Pd nanopartciles have been recently developed for
Heck-coupling reactions [38].
The procedure was adapted to that reported by other authors
[26]. Pd(II) acetate [(CH3COO)2Pd] Aldrich with 99.9% purity was
added into PEG with different molecular weights (400, 800, 1000,
2000, 4000, and 6000) in a 50-ml round-bottomed flask. Different
wt.% of Pd acetate/ PEG, mainly 1.2%, 2.5%, 3.75% and 4.8%, were
essentially used. The mixture was heated in a water bath at 75 °C
under vigorous, continuous stirring for 2 h. During this stage, the
light yellow color of the solution turned brown and finally to gray
dark, indicating the formation of Pd nanoparticles. The mixture of
Pd nanoparticles in PEG solidified upon cooling at room
temperature.
2.2. Characterization of Pd/PEG catalyst
Phase identification and crystallite size measurements of Pd
nanoparticles were performed by X-ray diffraction (XRD, Bruker
AXS D8 Advance, Germany) with Cuk
a radiation (k = 1.5406 Å).
Of particular importance of Pd/PEG catalytic systems, there are
some precedents reporting the synthesis of Pd nanoparticles in PEG
[26,39,40]. Pillai et al. carried out selective hydrogenation of olefins
using phenanthroline stabilized Pd nanoparticles in PEG [39]. Luo
et al. used PEG with different chain lengths to generate Pd nano-
particles catalyst for Heck reaction [26]. Here, the most prominent
synthetic characteristic of the catalyst is the use of PEG alone with-
out using any additional ligands. Following the procedure of Luo et
al., Pd nanoparticles catalyst has been recently synthesized in PEG
and used for the hydrogenation of different types of olefins [40].
However, a definite understanding of the limits of Pd/PEG catalyst
formation and its morphology control is still lacking. To better
understand the conditions necessary for generating such a catalytic
system using a similar method as that proposed by Luo et al., a
detailed investigation was conducted in which the catalyst phase
and morphology were correlated to systematic variation in operat-
ing parameters. The effects of controlling reaction parameters such
as Pd loading, effect of using different molecular weights of PEG
(400–6000), the operating temperature, and the reaction time have
been investigated in detail in this work.
Measurements were taken with a tube power of 40 kV and
40 mA, from 10° to 80° 2h, with a 0.02° 2h step size and 0.4 s count
time. The specific surface area (SBET), pore volume, and pore size
distribution of the samples were determined by surface area and
pore size analyzer (QUANTACHROME-NOVA 2000 Series, UK). For
detailed morphological and structural analysis, an JEOL JEM-1230
transmission electron microscope (TEM) operating at 200 kV was
used. Selected-area electron diffraction (SAED) patterns for some
prepared catalysts were also recorded. Before TEM observation,
the samples were first prepared by dispersing a trace amount of
the catalyst in ethanol followed by ultrasonic vibration for
20 min. A carbon film coated copper grid was then quickly im-
mersed into the dispersion and left in air for drying. UV–vis spec-
troscopy measurements (V570 spectrophotometer Jasco Co.) were
performed for Pd(II) ions before and after reduction with PEG. FT-
IR spectra were measured for as-prepared catalyst by means of
3600 JASCO spectrophotometer. The spectra were collected over
the frequency range of 4000–400 cmꢀ1
.
In heterogeneous catalysis, the progressive deactivation of cat-
alysts is a major economic concern and mastering their stability
has become as essential as controlling their activity and selectivity.
For that reason, there is a strong motivation to develop new cheap-
er and cleaner approaches for synthesizing catalysts that are stable
and recyclable and to understand the mechanisms leading to any
loss in activity and selectivity. Accordingly, the second main objec-
tive of the present work is to examine/describe in details the cata-
lytic performance of as-synthesized Pd/PEG catalysts for the
hydrogenation of styrene and nitrobenzene as two reaction models
under mild conditions. Hydrogenation of C@C double bonds is of
significant importance due to great demands in chemical, petro-
chemical, pharmaceutical, and food industries [40]. The catalytic
hydrogenation of nitrobenzene, on the other hand, is an industri-
ally important reaction for the production of aniline, which is an
important intermediate for polyurethanes, dyes, pharmaceuticals,
explosives, and agricultural products [41].
2.3. Hydrogenation reactions
Hydrogenation of styrene and nitrobenzene was conducted in
liquid phase in a 50-ml round-bottomed flask equipped with a
reflux condenser and a magnetic stirrer. In a typical reaction proce-
dure, known concentrations of the target compound, 1 mmol of
biphenyl as standard and a certain weight of the Pd/PEG catalyst
were mixed in 20 ml of absolute ethanol as a solvent, stirring
and heating the mixture for 4 h at room temperature in hydrogen
atmosphere. After the reaction, the mixture was extracted with
diethyl ether and analyzed by Agilent GC 7890A model: G3440A
Gas Chromatography using 19091J-413 capillary column (30 m
ꢁ 320
l
m ꢁ 0.25
lm). Chromatographic conditions applied for
hydrogenation of styrene and nitrobenzene are summarized in
Table 1. In the catalyst recycling experiments, the reaction mixture
was cooled to room temperature, and the organic products
were extracted into diethyl ether and finally removed by a simple
decantation. The Pd/PEG catalyst is immiscible in ether and could
be easily recovered and used for the next reaction cycle. The
In this work, we show that the ideal green catalytic process of
‘‘one-phase catalysis and two-phase separation’’ for both hydroge-