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S. Chao et al. / Journal of Catalysis 330 (2015) 273–279
proposed that the efficiency of the catalyst is probably related to
the location of Au3+ at the Au/C interface, and this is an important
aspect so far neglected for the catalysts [11]. Thus, we demon-
strated that the surface functional groups are a constituent part
of the active site and provide a preliminary discussion on the role
of each part.
2.2. Catalytic activity test
Catalysts used for acetylene hydrochlorination were tested in a
fixed-bed microreactor. Ceramic rings (diameter 4 mm and length
4 mm) were used to extend the bed length above the catalysts
(3.2 g, 10 mL), which could mix and preheat the reactant at the
same time. Prior to the reaction, the catalysts were pretreated
in situ with HCl (30 mL minÀ1) at 180 °C for 1 h [9]. After that,
HCl (66 mL minÀ1) and C2H2 (60 mL minÀ1) were fed to the heated
reactor (180 °C) via calibrated mass flow controllers, with a C2H2
gas hourly space velocity (GHSV) of 360 hÀ1. A blank experiment
was carried out using an empty reactor filled with ceramic rings
under the same conditions, and the ceramic rings did not show
any catalytic activity. The gas phase products were analyzed on
line using a gas chromatograph (GC) equipped with a thermal con-
ductivity detector.
2. Experimental
2.1. Catalyst preparation
A commercial activated carbon (extruded coconut carbon of
diameter 1.5 mm and length 3–5 mm) was used as the starting
material. The activated carbon was modified by thermal and chem-
ical treatments in order to obtain supports with different surface
chemical properties. Then all catalysts were prepared using an
incipient wetness impregnation method.
2.3. Characterization of catalysts
TPD analysis was carried out using a Micromeritics Chemisorb
2750 gas adsorption instrument equipped with a thermal conduc-
tivity detector. The sample (ca. 200 mg) was pretreated under N2 at
130 °C for 2 h. After cooling in N2, the sample adsorbed a probe gas
for 1 h. Subsequently, the sample was purged for 30 min under N2.
Then the sample was treated under He for 1 h in order to replace
N2 in the instrumentation system. After that, the sample was
heated to 900 °C at a rate of 10 °C minÀ1 under He at a gas flow rate
2.1.1. Preparation of modified activated carbon
Pretreatment of activated carbon: Initially, activated carbon
was crushed and the crushed particles between 20 and 60 mesh
were sieved out for use. The selected materials were washed with
distilled water at 60 °C for 3 h to remove the carbon dust attached
to the activated carbon particles. Then the mixture was filtered,
and then dried at 130 °C for 12 h (sample ACoriginal).
Thermal treatments of activated carbon: Supported ACoriginal
was treated in an argon flow for 3 h at different temperatures
(300, 600, and 900 °C) and then cooled to ambient temperature
in situ. The obtained samples are referred to as AC300, AC600, and
AC900, respectively. Thermal treatments modified the activated car-
bon surface functional groups because no ions are introduced to
the sample using this technique [17].
Acid treatment of activated carbon: Supported ACoriginal was
soaked in HCl (2 M, 10 mL per 1 g activated carbon) or HF (2 M,
10 mL per 1 g activated carbon) at ambient temperature for 48 h,
and then the obtained materials were filtered and washed with
distilled water (2 L per 1 g activated carbon) until the water was
near neutral pH. The obtained materials were dried at 130 °C for
of 25 mL minÀ1
.
The Brunauer–Emmett–Teller (BET) specific surface area data
were obtained using nitrogen adsorption/desorption measure-
ments at 77 K with a BELSORP-Mini instrument. Powder XRD
was performed on a Bruker D8 focus diffractometer with CuK
radiation at 40 kV and 40 mA. XPS was carried out using a PHI
1600 ESCA spectrometer equipped with an AlK X-ray source
a
a
(250 W) with an analyzer pass energy of 188 eV for survey scans
and 30 eV for detailed elemental scans. The Fourier transform
infrared radiation (FTIR) spectra were obtained using a Bio-Rad
FTS 6000 spectrometer with 16 scans and a resolution of 8 cmÀ1
.
The samples were prepared in KBr pellets. Atomic absorption spec-
troscopy (AAS) was performed using a TAS-990 instrument with an
air–acetylene flame.
10 h and are referred to as ACHCl and ACHF
.
Oxidation and reduction of activated carbon: Supported
ACoriginal was soaked in H2O2 (10 wt.%, 10 mL per 1 g activated car-
bon) at ambient temperature for 3 h, and then the obtained mate-
rials were filtered and washed with distilled water (2 L per 1 g
activated carbon). The obtained materials were dried at 130 °C
for 10 h and are referred to as ACH2O2. Supported ACoriginal was trea-
ted in a H2 or C2H2 flow for 3 h at 180 °C and then cooled to ambi-
ent temperature in an argon flow in situ. The obtained samples are
referred to as ACH2 and ACC2H2, respectively.
3. Results and discussion
3.1. Correlation between catalytic activity and C2H2 temperature-
programmed desorption
The activity of the set of AuCl3/C catalysts (Catoriginal, Cat300
,
Cat600, and Cat900) is reported in Fig. 1. The C2H2 GHSV and the feed
volume ratio between HCl and C2H2 were chosen to test catalysts
under mild conditions. It should be mentioned that for all of the
activity tests carried out in the current study, the selectivity to
VCM was virtually 100%, with only trace amounts of
1,2-dichloroethane and chlorinated oligomers [9].
It can be seen that all four AuCl3/C catalysts exhibited unstable
acetylene conversion (ca. 92%) in the first hour, and the activity
eventually increased to about 97.5% in the second hour.
However, the catalysts showed a decrease in C2H2 conversion
(C2H2 conversion by Catoriginal, Cat300, Cat600, and Cat900 decreased
ca. 5.67%, 5.79%, 1.70%, and 4.04%, respectively) after being fol-
lowed for 7 h on stream, and Cat600 exhibited the best stability
(stability: Cat600 > Cat900 > Cat300 ꢀ Catoriginal). The deactivation of
the AuCl3/C catalysts tested at the reaction temperature (180 °C)
was mostly due to reduction of the active gold species Au3+ to
Au0, which is caused by the negative effects of C2H2 [8,10,19,20].
2.1.2. Preparation of catalysts
Dilute aqua regia was used as the solvent for the catalyst prepa-
ration to reduce the effect of the concentrated aqua regia in oxidiz-
ing the surface functional groups on activated carbon. The gold
precursor, HAuCl4Á4H2O, was dissolved in dilute aqua regia (1:9
aqua regia:H2O by volume, 16.4 mL), and then the solution was
added dropwise with stirring to the pretreated support in order
to obtain the catalyst with a final AuCl3 loading of 1 wt.%.
Stirring was continued at ambient temperature for half an hour
and then the product was dried for 24 h at 130 °C [11,18]. The
obtained catalysts are referred to as Catoriginal, Cat300, Cat600
,
Cat900, CatHCl, CatHF, CatH2O2, CatH2, and CatC2H2 according to the
supports used in the preparation process.