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A.S. Zakhary et al.
noble metals possessed the highest catalytic activities that ini-
tiated the catalytic oxidation of fuels at relatively lower reac-
tion temperatures [3,4].
controlled primarily by the oxygen mass transfer to the cata-
lyst under fuel-rich condition and not by the fuel flow or the
fuel reactivity for all the fuels tested.
Many experimental investigations reviewed the effect of
using noble metals in the catalytic combustion domain. In a
confined turbulent flame the effect of using Pt/cAl2O3 catalytic
disc burner was examined at different axial distances over the
fuel jet nozzle [5]. This investigation revealed how the highly
efficient oxidative exothermic reactions in contact with the ac-
tive surface of platinum burner greatly enhanced the heat
evolved via catalytic ignition and hence, improved the stabil-
ization tendency to a great extent. Also, the progress of the
combustion process over the platinum sites had controlled
the combustion emission products therefore minimizing the
environmental pollution. Moreover, Appel et al. investigated
the catalytically stabilized turbulent combustion of fuel-lean
hydrogen/air pre-mixtures over platinum and found that
nearly half of the fuel was converted heterogeneously and
the remaining part was combusted in the post-catalyst [6].
More recently, the catalytic combustion of different hydro-
carbon fuels over platinum addressed the interaction between
homogenous and heterogeneous reactions. The experimental
study revealed that in the presence of platinum the reactions
are complex and highly dependent on the fuel used as well as
other parameters such as temperature, equivalence ratio and
Reynolds number of the gaseous fuel–air mixture [7]. Further-
more, the effect of catalytic combustion of gaseous turbulent
diffusion flame over a series of noble metal disc burners (Pt,
Pd and Pt + Pd) supported on cAl2O3 were experimentally
and mathematically studied [8]. These catalytic flames behave
in highly catalytic conditions and their catalytic enhancement
was found to be in the order: (Pt + Pd) > Pt > Pd. The ther-
mal distribution along these catalytic flames recorded high val-
ues due to the enhancing of fuel oxidation on the noble metal
sites in the reaction zone of the flame via improving homoge-
nous gas/heterogeneous surface reactions in the combustion
domain.
Fuel-rich catalytic combustion had been investigated in or-
der to demonstrate the successful technology of ultra-low emis-
sions for gas turbine which in the mean time, offered multiple
advantages, [9–12]. The catalytic combustion of methane un-
der lean and rich conditions over platinum and palladium cat-
alysts was investigated using dilute mixtures [13]. It had been
found that under lean conditions Pd was the more effective
catalyst. Pt containing catalysts had been found to be more ac-
tive as the reactant mixture was shifted from oxygen–rich to
methane–rich. The platinum catalysts were superior to palla-
dium in a fuel-rich gas mixture. Thus, platinum had a role as
a component in the catalyst for emission control of natural
gas vehicles. Also, the performance data of catalytic combus-
tion were presented for methane oxidation over platinum
group catalysts under fuel-rich and fuel-lean conditions [14].
These authors found that under fuel-lean conditions, Pd cata-
lyst was the most active, although deactivation occurred above
650 ꢀC. While under fuel-rich conditions, Pt catalyst was more
active above 600 ꢀC and acquired much higher activity of the
reaction rates through the catalytic combustion domain.
A rich catalytic lean burn combustion system was devel-
oped for the operation of natural gas as fuel and other
non-methane fuels [15]. For fuel-rich operation the reactor
performance was insensitive to the fuel reactivity, because
the reaction rate (heat release) upon the catalyst surface was
For methane or natural gas fuels, the catalyst activity was
significantly improved by operating the catalyst under fuel-rich
conditions as compared to fuel-lean conditions and therefore,
allowing a wider choice of catalyst materials. Fuel-rich meth-
ane combustion over Rh-La-MnO3 honeycomb catalysts was
developed as a preliminary conversion step in advanced com-
bustion system such as power turbine and utility burners for
reducing emissions [16]. The experimental results showed that
mixed Rh-La-MnO3 catalysts were suitable for the fuel-rich
applications. However, a progressive reduction of light-off
temperature and a parallel improvement of the catalytic partial
oxidation performance were observed by increasing Rh con-
tent in the Rh-La-MnO3 catalysts.
The present work investigated the effect of using Pt/cAl2O3
and Pd/cAl2O3 catalytic disc burners situated in the combus-
tion domain of confined turbulent stabilized gaseous diffusion
flames under fuel-rich and fuel-lean conditions. The thermal
structure of these catalytic flames developed over Pt and Pd
catalytic disc burners was examined by measuring the mean
temperature distribution in the radial direction at different ax-
ial locations along the flames. Also, the axis–symmetric distri-
butions of CO and CO2 along the flames were monitored
under the same conditions to clarify the catalytic combustion
process performance over the two current catalytic discs.
2. Experimental
The experimental setup (Fig. 1) was comprised of a vertical
cylindrical combustion chamber filled with an arrangement
supplying fuel and air. The combustion chamber (Fig. 2) is
150 mm in diameter, 5 mm thick and 1.0 m long. The combus-
tor was equipped with a thermal resistant glass window. The
fuel jet was discharged vertically through a nozzle of 2.5 mm
diameter connected at the centre of the fuel supply line in
the axial direction at the base of the combustor. Commercial
LPG fuel having an average composition of: 23% propane,
76% butane, and 1% pentane was used in all experiments.
Two catalytic disc burners of Pt and Pd over c-Al2O3 hav-
ing a diameter of 40 mm, 4 mm thick and perforated with 25
holes had been separately used as a catalytic flame burner.
The discs were placed at the base of the combustor at the spec-
ified supporting distance of 40 mm over the fuel jet nozzle.
These discs were made of c-Al2O3 with a surface area of
60m2gꢀ1. Each Al2O3 disc support was made by mixing c-
Al2O3 powder with a suitable binder then pasted and formed.
After drying at 110 ꢀC overnight, the disc was perforated by
drilling to acquire a suitable perforation (3 mm holes diame-
ter). The disc was then calcined at 400 ꢀC for 4 h. in a muffle
furnace. The heat treatment gave the highest crushing strength
while retaining the catalytic activity.
The 1st disc (Pt/ c-Al2O3) was impregnated with H2PtCl6
solution such that the Pt content was 0.0001 wt% of the disc.
The disc was again dried at 110 ꢀC overnight and calcined at
550 ꢀC for 4 h.
The 2nd disc (Pd/c-Al2O3) was prepared via wet impregna-
tion of an aqueous solution of Pd (NO3)2 containing 10ꢀ4 g of
Pd metal. The impregnation was adjusted to incorporate the
Pd containing solution on the external surface (1 mm depth).