Organic Process Research & Development
Article
1H), 2.64 (s, 3H), 2.38 (s, 6H), 1.08 (t, J = 7.0 Hz, 3H); 13C
NMR (100 MHz, DMSO-d6) δ 171.6, 168.7, 165.3, 144.5,
139.9, 131.8, 130.4, 129.9, 127.0, 120.7, 72.6, 61.2, 61.1, 57.1,
50.1, 46.3, 21.7, 14.4.
condenser, mechanical stirrer, temperature probe, and nitrogen
inlet, a solution of 9 (2.99 kg, 65.2 wt %, 3.95 mol) in methanol
(7.18 kg) was charged. With agitation, a solution of LiOH·H2O
(332 g, 7.91 mol) in H2O (4.2 kg) was added while maintaining
the batch temperature at 10−30 °C. The resulting mixture was
stirred at 18−23 °C for 2 h. HPLC (method C: 9 RT 13.6 min,
RRT 1.31; 10 RT 10.4 min, RRT 1.0) showed complete
consumption of 9. MeOH was removed at 30−35 °C under
reduced pressure (30−50 mbar). The residue was diluted with
water (30 kg), and the solution was extracted with EtOAc (2 ×
2.4 kg). The aqueous layer was diluted with n-butanol (10.5
kg), then the pH was adjusted to 6.5 by slow addition of
aqueous HCl (2N) at 10−20 °C. The aqueous layer was
separated and further extracted with n-BuOH (2 × 5.4 kg). The
combined organic layers were washed with water (2 × 3 kg)
and concentrated at 45−50 °C under reduced pressure (20−40
mbar). Toluene (10.5 kg) was added to the resulting
suspension and concentrated in vacuo to further remove the
n-butanol. After addition of MTBE (12.5 kg), the solid was
isolated by filtration and dried in a vacuum oven at 40−50 °C/
20−30 mbar for 8 h. The solid was reslurried in methanol (12
kg) and filtered. After drying in vacuo at 40−50 °C/20−30
mbar for 48 h, 10 (1.64 kg, 92.1 A% (HPLC method C), 88.9
wt %, 63% yield) was obtained as an off-white solid. Analytically
pure 10 (solid) was obtained by preparative HPLC. IR (neat)
1711, 1626, 1512, 1437, 1159, 1022, 826 cm−1; 1H NMR (400
MHz, DMSO-d6) δ 9.84 (br. s., 1H), 8.56 (br. s., 1H), 7.70−
7.51 (m, 5H), 7.41 (d, J = 8.0 Hz, 2H), 7.24−7.06 (m, 2H),
6.93 (d, J = 15.8 Hz, 1H), 3.63 (q, J = 7.0 Hz, 2H), 3.08−2.92
(m, 3H), 2.89−2.79 (m, 1H), 2.65−2.55 (m, 1H), 2.33 (s, 3H),
1.48 (s, 9H); 13C NMR (100 MHz, DMSO-d6) δ 175.6, 164.6,
153.6, 146.7, 140.6, 133.2, 131.4, 130.3, 128.5, 128.4, 125.48
(br), 125.0, 124.4, 124.3, 121.8, 79.8, 64.0, 59.7, 52.1, 47.4,
42.0, 28.5; HRMS m/z [M + H]+ calcd for C26H31N3O5,
To a 30 L reactor equipped with a condenser, mechanical
stirrer, temperature probe, and nitrogen inlet, chiral salt 6 (8.00
kg, 11.5 mol) and water (10 kg) were charged. The agitation
was started, and aqueous NaOH (10 wt %, 9 kg) was added
slowly to adjust pH (aqueous layer) to 7.5−8.0 while
maintaining the batch temperature at 10−25 °C. After addition,
the mixture was stirred at 20−25 °C for additional 40 min. The
resulting white suspension was filtered, and the filtrate was
extracted with EtOAc (3 × 6 L). The combined organic layers
were dried over Na2SO4. After filtration, the filtrate was
concentrated to give 7 (3.71 kg, 99.9 A% (HPLC method A),
assay 93.8 wt %, 97.2% yield) as light yellow oil. IR (neat) 1731,
1488, 1372, 1245, 1179, 1158, 1010, 823 cm−1; 1H NMR (400
MHz, CDCl3) δ 7.42 (d, J = 8.3 Hz, 2H), 7.20 (d, J = 8.5 Hz,
2H), 4.22−4.06 (m, 2H), 3.67−3.57 (m, 1H), 3.07−2.92 (m,
3H), 2.91−2.81 (m, 1H), 2.67 (dd, J = 6.5, 9.3 Hz, 1H), 2.39
(s, 3H), 1.23 (t, J = 7.2 Hz, 3H); 13C NMR (100 MHz, CDCl3)
δ 174.1, 143.4, 131.9, 129.5, 121.7−117.7 (m), 64.2, 61.1, 59.9,
52.6, 47.3, 42.2, 14.5; HRMS m/z [M + H]+ calcd for
20
C15H23N2O, 311.0521; found, 311.0524. [α]D = +65.49°
(0.488, MeOH).
(3R,4S)-4-{4-[(E)-2-(2-tert-Butoxycarbonylamino-phe-
nylcarbamoyl)-vinyl]-phenyl}-1-ethyl-pyrrolidine-3-car-
boxylic Acid Ethyl Ester (9). To a 20 L reactor equipped with
a condenser, mechanical stirrer, temperature probe, and
nitrogen inlet, 7 (1.96 kg, 92.8 wt %, 5.93 mol), (2-
acryloylamino-phenyl)-carbamic acid tert-butyl ester (8, 1.56
kg, 5.95 mol), Pd2(dba)3 (54.8 g, 59.8 mmol), tri(o-tolyl)-
phosphine (36.4 g, 0.119 mol), DMF (8.0 L), and DIPEA (1.93
kg, 14.9 mol) were charged. The mixture was stirred at 105−
110 °C for 5 h and cooled to 50 °C. HPLC analysis (method
C: 7 RT 3.7 min, RRT 0.27; 8 RT 11.8 min, RRT 0.87; 9 RT
13.6 min, RRT 1.0) showed that 1.9% of 7 was unreacted. The
resulting mixture was concentrated at 80 °C under reduced
pressure (20−30 mbar) to remove DMF. The residue was
diluted in EtOAc (8.0 L) and then filtered through Celite. The
filtrate was washed with water (2 × 5.0 L) and aqueous NaCl
(15%, 2 × 4.0 L). The combined aqueous layers were filtrated
through Celite and then extracted with EtOAc (4 × 3.0 L). The
combined organic layers were concentrated under reduced
pressure (30−50 mbar). The resulting brown gummy residue 9
(3.43 kg, 79.0 A% (HPLC method C), 65.2 wt %, 76% yield)
was used directly in the next step. Analytically pure 9 (sticky
oil) was obtained by preparative HPLC. IR (neat) 1730, 1516,
1455, 1367, 1244, 1158, 1023, 825 cm−1; 1H NMR (400 MHz,
DMSO-d6) δ 9.70 (s, 1H), 8.48 (s, 1H), 7.65−7.50 (m, 5H),
7.39 (d, J = 8.0 Hz, 2H), 7.19−7.07 (m, 2H), 6.89 (d, J = 15.6
Hz, 1H), 4.07 (quin, J = 6.8 Hz, 2H), 3.61−3.51 (m, 1H),
3.12−3.02 (m, 1H), 2.91 (td, J = 8.7, 13.2 Hz, 2H), 2.84−2.77
(m, 1H), 2.59−2.52 (m, 1H), 2.29 (s, 3H), 1.46 (s, 9H), 1.16
(t, J = 7.0 Hz, 3H); 13C NMR (100 MHz, DMSO-d6) δ 173.4,
164.1, 153.1, 145.8, 140.2, 132.9, 131.0, 129.8, 128.0, 127.9,
125.1, 124.5 (br), 123.9, 123.8−123.7 (m), 121.4, 79.4, 63.6,
20
465.2264; found, 465.2258; [α]D = +56.07° (0.283, MeOH).
[2-((E)-3-{4-[(3S,4R)-4-(4-Chlorophenylcarbamoyl)-1-
methyl-pyrrolidin-3-yl]-phenyl}-acryloylamino)-phenyl]-
carbamic Acid tert-Butyl Ester (11). To a 30 L reactor
equipped with condenser, mechanical stirrer, temperature
probe and nitrogen inlet, 10 (800 g, assay 88.9%, 1.53 mol),
DCM (20.8 kg,) and THF (1.44 kg) were charged. To the
stirred suspension was added HATU (784 g, 2.06 mol)
followed by triethylamine (435 g, 4.30 mol), and the mixture
was stirred at 20−23 °C for 20 min. Then 4-chloroaniline (230
g, 1.80 mol) was added, and the mixture was stirred at same
temperature for additional 3 h. HPLC analysis (method C)
showed that more than 10% of 10 was still unreacted.
Additional HATU (2 × 196 g, 0.515 mol) was added and
the mixture stirred overnight. The second IPC (method C: 10
RT 10.4 min, RRT 0.75; 11 RT 13.9 min, RRT 1.0) showed
that the amount of residual 10 had decreased to 3.3%. Aqueous
Na2CO3 (10 wt %, 5 L) was added to quench the reaction. The
phases were separated. The organic layer was washed with aq.
Na2CO3 (10 wt %, 5 L) and dried over Na2SO4. After filtration,
the filtrate was concentrated under reduced pressure (40−60
mbar) to give the crude 11 (2.70 kg). The residue was slurried
in CH3CN (2.5 kg) at 20 °C for 1 h; the solid was collected by
filtration to give 11 (627 g, 89.5 A% (HPLC method C), 96.6
wt %, yield 69%) as an off-white solid. Analytically pure 11
(solid) was obtained by preparative HPLC. IR (neat) 1737,
1654, 1525, 1453, 1242, 1160, 826 cm−1; 1H NMR (400 MHz,
DMSO-d6) δ 10.04 (s, 1H), 9.69 (s, 1H), 8.48 (s, 1H), 7.68−
7.52 (m, 7H), 7.41−7.28 (m, 4H), 7.22−7.04 (m, 2H), 6.88 (d,
60.3, 58.8, 51.1, 47.1, 41.5, 28.0, 14.0; HRMS m/z [M + H]+
20
calcd for C28H35N3O5, 493.2577; found, 493.2575; [α]D
+67.13° (0.301, MeOH).
=
(3R,4S)-4-{4-[(E)-2-(2-tert-Butoxycarbonylamino-
phenylcarbamoyl)-vinyl]-phenyl}-1-methyl-pyrrolidine-
3-carboxylic Acid (10). To a 30 L reactor equipped with a
H
dx.doi.org/10.1021/op500250b | Org. Process Res. Dev. XXXX, XXX, XXX−XXX