Organic Process Research & Development
ARTICLE
suspension was filtered, and the solvent was evaporated. The residue
was evaporated with methanol (3 ꢀ 100 mL) to give the oxazolidi-
none 13 as a brown foam which solidified slowly on standing (18.8 g,
87%). 1H NMR (400 MHz, CDCl3): δ 8.09 (br s, 1H), 7.48 (br s,
1H), 7.37 (br s, 1H), 4.37 (d, J= 8.8 Hz, 1H), 4.03 (d, J=8.4Hz,1H),
1.39 (s, 3H). 13C NMR (100 MHz, CDCl3) δ 175.1 (s), 157.9 (s),
73.4 (t), 60.9 (s), and 24.2 (q).
(S)-2-Methylserine Methyl Ester (1S)-(þ)-Camphor-10-sul-
fonate 9.6. (1S)-(þ)-Camphor-10-sulfonic acid (1.95 kg, 8.40
mol) was charged to the solution of 2-methylserine methyl ester
hydrochloride 8. An endotherm of 2 °C occurred. The solvent was
removed using a rotary evaporator (water bath at 50 °C) to a mass of
4.01 kg. Methanol (5 L) was added, and then the solvent was
removed using a rotary evaporator to a mass of 3.49 kg. DME (2.5 L)
was added. The solvent was evaporated using a rotary evaporator
such that 2 L of distillate was collected. DME (2.5 L) was added to
obtain a mobile slurry, then this was transferred to the 20-L vessel,
using further DME (2.5 L). The white suspension was stirred at
ambient temperature for 65 h, after which the temperature was
measured at 10 °C. The suspension was filtered, and the solid was
washed with fresh DME (3 ꢀ 500 mL) and then dried to give the
crude salt 9 as a white, granular solid (1.28 kg). The diastereomeric
excess was 78% (S), liquors 73% (R). The salt, acetone (3.03 L), and
methanol (0.54 L) were charged to a 20-L jacketed vessel. The
suspension was heated to reflux (55-58 °C) for 2 h, cooled to room
temperature over 18 h, and then filtered. The solid was washed with
acetone (2 ꢀ 500 mL) and dried to give the salt 9as a white, granular
solid (1.12 kg, 36.5%). The diastereomeric excess was 89% (S),
liquors 23% (R). 1H NMR (400 MHz, DMSO): δ 8.4 (br s, 3 H),
5.81 (t, J = 4.8 Hz, 1 H), 3.77 (dd, J = 10.8, 4.8 Hz, 1H), 3.77 (s,
3H), 3.77 (s, 3 H), 3.53 (dd, J = 11.0, 2.6 Hz, 1H), 2.87 (d, J =
14.4 Hz, 1H), 2.70 (quintet, J = 10.2, 1H), 2.37 (d, J = 14.8 Hz, 1H),
2.24 (d, J= 18.3, 3.6 Hz, 1H), 1.94 (t, J= 4.4 Hz, 1H), 1.88-1.82 (m,
1H), 1.80 (d, J = 18.4 Hz, 1H), 1.36 (s, 3 H), 1.27 (q, J = 10.0 Hz,
2H), 1.05(s, 3H), and0.74(s, 1H). 13CNMR(100MHz, DMSO):
δ 216.6 (s), 171.0 (s), 65.0 (t), 61.2 (s), 58.6 (s), 53.5 (q), 47.4
(s), 47.0 (t), 42.6 (t), 42.5 (d), 26.8 (t), 24.5 (t), 20.5 q), 19.9 (q),
and 18.6 (t).
(S)-N-tert-Butoxycarbonyl-2-methylserine Methyl Ester
10.6. THF (2.0 L) and the camphorsulfonate salt 9 (∼90% de,
1.93 kg, 5.29 mol) were charged to a nitrogen-purged 10-L vessel at
20 °C. Triethylamine (884 mL, 6.34 mol) was added. An endotherm
of 4 °C occurred. A solution of Boc-anhydride (1384 g, 6.34 mol)
and THF (940 mL) was added over 2.5 h. An exotherm to 24 °Cand
gas evolution were observed. The suspension was stirred at 20 °C for
18 h. A solution of sodium carbonate (585 g, 5.52 mol) in water
(6.60 L) was prepared in a 20-L jacketed vessel. The reaction mixture
was added into the solution with stirring. Toluene (3.50 L) was
added. The mixture was stirred at 17 °C at 160 rpm for 30 min. The
phases were separated, and the aqueous phase was extracted with
toluene (2 ꢀ 2.00 L). The combined organic phases were dried with
sodium sulfate (220 g) and filtered. The filtrate was dried in two
batches (rotary evaporator, 30 mbar 50 °C bath temp) to give crude
(S)-N-tert-butoxycarbonyl-2-methylserine methyl ester 10 (∼90%
ee) as a viscous, pale-yellow liquid (1.41 kg). The aqueous phase was
extracted with toluene and concentrated separately to give ∼8 g of
product. 1H NMR (400 MHz, CDCl3): δ 5.29 (br s, 1 H), 3.98 (dd,
J = 11.2, 5.6 Hz, 1H), 3.80-3.75 (m, 1H), 3.78 (s, 3H), 3.3 (br s,
1H) 1.47 (s, 3H), and 1.46 (s, 9H). 13C NMR (100 MHz, CDCl3):
δ 174.3 (s), 155.8 (s), 80.7 (s), 67.3 (t), 61.4 (s), 53.1 (q), 28.6 (q),
and 21.2 (q).
2-Methylserine 7.11,12. A 20-L jacketed vessel was charged
with ammonium carbonate (2279 g, 23.7 mol) and water (3.0 L).
Ammonia solution (S.G. 0.88, 1180 mL, ∼17 mol) and potassium
cyanide (1000 g, 15.4 mol) were added. The solids were rinsed into
the reactor with water (400 mL). Hydroxyacetone (1173 g, 15.8
mol) was added via dropping funnel over 3 h. The temperature of
the reaction mixture was kept at 22-24 °C during the addition and
then stirred at 20 °C for 30 min. The mixture was heated to 65 °C
over 2 h. Above ∼60 °C gas evolution (ammonia) became
apparent. The mixture was slowly heated to 85 °C over 4 h. The
cyanide concentration of the mixture at this point was measured at
∼0.25 g/L using a cyanide ion-selective electrode; this represented
>99.5% of the cyanide consumed. The reaction mixture was cooled,
and potassium hydroxide (4177 g, 85%, 63.3 mol) was added in
100-140 g portions over 90 min. Ammonia was discharged from
the reaction during the addition. The mixture was heated to 92 °C
overnight. The mixture was cooled to 20 °C and was again checked
for free cyanide and contained trace amounts. Methanol (6 L) was
added, leading to the crystallization of potassium carbonate. Sulfuric
acid was added (50%, 700 mL to pH 13; then 98% 2000 mL to pH
5.8). The head space was monitored for HCN at pH 10.7 (no
HCN) and pH 9.3 (3 ppm); below pH 8 carbon dioxide
effervescence was significant. The potassium sulfate was removed
by filtration (can be very slow), and the cake was washed with
aqueous methanol (1:1, 2 ꢀ 1 L). The supernatant (10 L) was
returned to the 20-L vessel, acetone (5 L) was added, the mixture
was seeded and stirred for 1 h, and then acetone (5 L) was added
slowly. The product was collected and washed with acetone/water/
methanol (2:1:1, 1 L) and acetone (1 L), and was dried in the
vacuum oven at 30 °C overnight to give 2-methylserine 7 as the
hemihydrate, a slightly off-white solid (1019 g, 52% yield). Karl
Fisher Analysis 7.0% water. 1H NMR (400 MHz, DMSO): δ 7 (br
s, 4H), 3.43 (d, J = 11.0 Hz), 3.30 (d, J = 11.0 Hz, 1H), and 1.09 (s,
3H). 1H NMR (400 MHz, D2O): δ 3.91 (d, J = 12.2 Hz, 1H), 3.65
(d, J = 12.2 Hz), and 1.41 (s, 3H). 13C NMR (100 MHz, D2O): δ 7
175.4 (s), 64.8 (t), 62.6 (s), and 18.5 (q).
2-Methylserine Methyl Ester Hydrochloride 8.13. A nitro-
gen-purged 20-L jacketed vessel with the jacket held at 20 °C was
charged with methanol (10 L) and 2-methylserine hemihydrate 7
(1.00 kg, 8.40 mol). Thionyl chloride (1210 mL, 16.8 mol) was
added over 3 h and 20 min, during which the maximum tem-
perature reached was 32 °C. The solution was heated to reflux
(55-58 °C) for 16 h, then allowed to cool to room temperature
to give a solution of 2-methylserine hydrochloride 8 in metha-
nol/HCl. A small aliquot was removed and concentrated to give
2-methylserine methyl ester hydrochloride 8 as a viscous, pale-
1
yellow oil. H NMR analysis showed this to be a roughly 20:1
mixture of ester and amino acid hydrochlorides. 1H NMR (400
MHz, DMSO) δ 8.6 (br s, 3H), 3.74 (s, 3H), 3.73 (d, J = 10.8 Hz,
1H), 3.63 (d, J = 10.8 Hz, 1H), and 1.39 (s, 3H). 13C NMR (100
MHz, DMSO): δ 171.0 (s), 64.9 (t), 61.4 (s), 53.3 (q), 18.4 (q).
2-Methylserine hydrochloride: 1H NMR (400 MHz, DMSO) δ
8.4 (br s, 3H), 3.72 (d, J = 11.2 Hz, 1H), 3.59 (d, J = 11.2 Hz, 1H),
and 1.35 (s, 3H). 13C NMR (100 MHz, DMSO): δ 172.2 (s),
64.8 (t), 61.0 (s), 18.6 (q).
(S)-Methyl 3-tert-Butoxycarbonyl-2,2,4-trimethyloxazoli-
dine-4-carboxylate 1113. (S)-Boc-2-methylserine methyl ester
10 (1.41 kg, ∼5.2 mmol) and 2,2-dimethoxypropane (3.24 L, 26.4
mol) were charged to a nitrogen-purged 10 L vessel at 20 °C.
Concentrated sulfuric acid (70 mL, 1.3 mol) was added over 3 h,
then the dark brown solution was stirred at 20 °C for 30 min. GC
analysis showed a 96.5:2.5 ratio of starting material and product. The
reaction was quenched with triethylamine (368 mL, 2.64 mmol).
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dx.doi.org/10.1021/op100299d |Org. Process Res. Dev. 2011, 15, 389–397