Improved Synthesis of Rivaroxaban
175
period of 20 min, and the reaction mixture was heated to 120ꢀC and stirred for 2 hr at the
same temperature. The reaction was monitored by TLC (charged one drop of reaction
solution into 1 mL methanol) until gas evolution ceases. After removal of the excess thi-
onyl chloride and toluene by evaporation under vacuum, the residue was dissolved in tol-
uene (1.5 L) for the next step.
Rivaroxaban (1). 3¢HCl
(1.40 kg, 4.27 mol) was dissolved in 4.85 L water and filtered, to the filtrate was added
6.0 L toluene and Na2CO3 (0.56 kg, 5.28 mol) at room temperature. The mixture was
cooled to 8 to 12ꢀC, the above solution of 9 in toluene was then added, and the reaction
mixture was stirred for 2 hr at room temperature. After completion of reaction, 2.5 L ace-
tone was added and the precipitated solid was filtered and washed with 2 mol/L aq. HCl
(1.5 L). The wet solid was dried at 70ꢀC under reduced pressure (400 mmHg) to afford
1.76 kg of the crude product 1 with 99.0% purity by HPLC. The crude product was
charged into acetic acid (7.8 L) and heated to reflux for 15 min. The clear solution was
cooled to 15ꢀC and stirred for 2 hr, and the precipitated solid was filtered and washed
with 1.5 L acetone. The wet solid was dried at 70ꢀC under reduced pressure (400 mmHg)
to furnish 1.49 kg (80.0%) of the final product, mp. 228.9–230.1ꢀC (lit.2 232–233ꢀC,
lit.25 227.8–228.5ꢀC), with 99.91% chemical purity and 99.93 chiral purity by chiral
HPLC analysis. 1H NMR (500 MHz, DMSO) d: 3.61 (t, 2H, J D 5.5 Hz), 3.71 (t, 2H, J D
5.5 Hz,), 3.86 (dd, 1H, J1 D 6.0 Hz, J2 D 9.0 Hz), 3.97 (t, 2H, J D 4.5 Hz), 4.20 (t, 3H, J
D 6.5 Hz), 4.83–4.86 (m, 1H), 7.20 (d, 1H J D 4.0 Hz), 7.41 (d, 2H, J D 8.5 Hz), 7.56 (d,
2H, J D 9.0 Hz), 7.69 (d, 1H, J D 4.0 Hz), 8.97 (t, 1H, J D 5.5 Hz); 13C NMR
(125 MHz, DMSO) d: 42.69, 47.92, 49.49, 63.95, 68.20, 71.80, 118.83, 126.41, 128.61,
128.92, 133.73, 136.96, 137.56, 138.93, 154.57, 161.28, 166.43. MS m/z 436.0 [MCH]C.
Isolation of Impurities C and D. The enriched mother liquor (12 ml) from two-fold
recrystallization of Rivaroxaban was further purified on silica gel 60H (150 g), using a
gradient elution system of ethyl acetate-methanol (40:1, 30:1, 25:1, 20:1, 15:1, 10:1, 8:1
volume ratio). The fractions 5–10 were subjected repeatedly to silica gel flash chromatog-
raphy with ethyl acetate-methanol (40:1) as solvent to yield impurity C. The fractions 20–
24 were also subjected repeatedly to silica gel flash chromatography with ethyl acetate-
methanol (10:1) as solvent to yield impurity D.
1
Impurity C: mp. 232.3–233.9ꢀC; H NMR (500 MHz, DMSO): d 3.61 (t, 3H, J D
6.0 Hz), 3.78–3.90 (m, 3H), 4.10 (t, 1H, J D 5.0 Hz), 4.19 (t, 1H, J D 9.0 Hz), 4.36 (d,
1H, J D 2.0 Hz), 4.81–4.86 (m, 1H), 5.22 (d, 1H, J D 6.5 Hz), 5.69 (d, 1H, J D 6.5 Hz),
7.24 (d, 1H, J D 4.0 Hz), 7.37–7.41 (m, 4H), 7.45 (d, 2H, J D 8.5 Hz), 7.57 (d, 2H, J D
9.0 Hz), 7.69 (d, 1H, J D 4.0 Hz), 8.97 (t, 1H, J D 5.5 Hz); 13C NMR (125 MHz,
DMSO): d 42.62, 47.89, 49.78, 62.93, 71.71, 72.61, 81.23, 118.76, 126.25, 127.97,
128.50, 128.75, 128.84, 131.60, 133.60, 136.82, 138.85, 142.06, 154.49, 161.21, 167.13.
MS m/z 598.02 [MCNa]C.
Anal. Calcd. for C26H23Cl2N3O6S: C, 54.17; H, 4.02; N, 7.29. Found: C, 54.08; H,
4.09; N, 7.14.
Impurity D: mp. > 250ꢀC; 1H NMR (500 MHz, DMSO): d 3.69 (d, 4H, J D 4.5 Hz),
3.96 (t, 4H, J D 4.5 Hz), 4.18 (s, 4H), 7.28 (d, 4H, J D 8.5 Hz), 7.47 (d, 4H, J D 9.0 Hz),
8.80 (s, 2H); 13C NMR (125 MHz, DMSO): d 49.64, 63.98, 68.20, 118.90, 126.51,
136.07, 138.42, 152.98, 166.37. MS m/z 411.16 [MCH] C.
Synthesis of Impurities A, B and D. Impurities A and B were synthesized from the
desired thiophenecarbonyl chloride with 3¢HCl according to the procedure described for 1.