Organic Process Research & Development
Article
agitation and settling. The product-rich aqueous layer was
collected followed by disposal of the top organic layer. To the
product rich aqueous layer was added 2 N HCl until the pH
was 1−2. The product precipitated from solution when the pH
reached ∼4; however, additional HCl was charged to increase
product recovery. The solids were isolated via filtration
followed by rinsing with water (160.0 L). After 24 h of drying
over forced air, crude 10 (13.0 kg) was isolated. The crude
materials were subsequently recrystallized from toluene (15.0
L/kg), affording 11.8 kg of 10 in 85% yield over three steps.
Ethyl-(R)-1-((2-(3-(dimethylcarbamoyl)-4-(6-methyl-4′-(tri-
fluoromethyl)-[1,1′-biphenyl]-2-carboxamido)phenyl)-
acetoxy)methyl)-2-methylisoindoline-1-carboxylate (1). A
200 L glass lined tank equipped with ReactIR probe was
purged with nitrogen and charged with 2-methyltetrahydrofur-
an (65.0 L, 15 L/kg), ethyl (R)-1-(hydroxymethyl)-2-methyl-3-
oxoisoindoline-1-carboxylate (11) (4.3 kg, 17.3 mol, 1.0 equiv),
carboxylic acid 10 (9.2 kg, 19.0 mol, 1.1 equiv), and DMAP
(0.4 kg, 3.45 mol, 0.2 equiv). The initial slurry was held at 20
5 °C for 30 min or until the solids had completely dissolved. To
the solution was charged in 5 portions EDCI·HCl (4.1 kg, 21.6
mol, 1.25 equiv) while maintaining a batch temperature of 20
5 °C. After 7 h the trending plot of the ReactIR spectrum
changes over time (multivariate model, Figure 2) indicated the
reaction was complete. To the vessel was charged 1 N HCl
(70.5 L) followed by 30 min of agitation. The heavy aqueous
layer was removed followed by charging 70.5 L of sat. NaHCO3
(caution should be used to avoid any excessive off-gassing).
The heavy aqueous layer was removed followed by a second
wash of NaHCO3 (75.0 L). The biphasic mixture was agitated
for 30 min followed by removal of the heavy aqueous layer. The
remaining product-rich organic layer was concentrated to a
lowest stirrable volume followed by dilution with toluene (10
L/kg).
ACKNOWLEDGMENTS
■
The authors gratefully acknowledge Jeff Sperry, Roger Ruggeri,
and Edward Conn for helpful discussions, as well as Barb Sitter
for assistance with DoE studies in support of the conversion of
10 to 1 and Ling Zhang for data analysis by PLS modeling.
REFERENCES
■
(1) Handbook of Green Chemistry, Vol. 2 Green Catalyst; Anastas, P.
T., Ed.; John Wiley and Sons: New York, 2012.
(2) Suzuki, A.; Miyaura, N. Chem. Rev. 1995, 95, 2457−2483.
(3) Othman, M.; Decroix, B. Syn. Comm. 1996, 26 (12), 2803.
Othman, M.; Decroix, B.; Pigeon, P. Tetrahedron 1998, 54 (30), 8737.
Roche, B.; Conn, E.; Eisenbeis, S.; Ruggeri, R. Tetrahedron Lett. 2012,
53 (41), 5467−5470.
(4) Chen, R.; Bowles, D.; Antosz, F.; Xiang, Y.; Li, S.; Barrila, M.;
Coutant, M. Practical Approaches in Applying Process Analytical
Technology (PAT) Tools for Early API Development. Pharmaceutical
Outsourcing, August/September 2011, 28−33.
(5) Zhou, G.; Guenard, R.; Ge, Z. Infrared and Raman spectroscopy
for process development. In Applications of Vibrational Spectroscopy in
Pharmaceutical Research and Development; Pivonka, D. E., Chalmers, J.
M., Griffiths, P. R., Eds.; Wiley: New York, 2007; pp 185−211.
(6) Chanda, A.; Daly, A. M.; Foley, D. A.; Lapack, M. A.; Mukherjee,
S.; Orr, J. D.; Reid, G. L.; Thompson, D.; Howard, W. Industry
Perspectives on Process Analytical Technology: Tools and Applica-
tions in API Development. Org. Process Res. Dev., 10.1021/op400358b.
(7) Sistare, F.; Laurie, P. B., St.; Mojica, C. A. Process Analytical
Technology: An Investment in Process Knowledge. Org. Process Res.
Dev. 2005, 9 (3), 332−336.
(8) Lin, Z.; Zhou, L.; Mahajan, A.; Song, S.; Wang, T.; Ge, Z.; Ellison,
D. Real-time endpoint monitoring and determination for a
pharmaceutical salt formation process with in-line FT-IR spectroscopy.
J. Pharm. Biomed. Anal. 2006, 41 (1), 99−104.
(9) Conlon, D. A.; Izzo, B.; Collins, P. Mid-infrared monitoring
applications during development of the vinyl ether formation step in
the preparation of aprepitant. Process Chemistry in the Pharmaceutical
Industry; Gadamasetti, K., Braish, T., Eds.; CRC Press: Boca Raton,
FL, 2008; pp 349−360.
(10) Smith-Goettler, B.; Bakeev, K. A. On-line PAT applications of
spectroscopy in the pharmaceutical industry. In Process Analytical
Technology, 2nd ed.; Wiley: New York, 2010; pp 439−461.
(11) Carter, C. F.; Lange, H.; Ley, S. V.; Baxendale, I. R.; Wittkamp,
B.; Goode, J. G.; Gaunt, N. L. ReactIR Flow Cell: A new analytical tool
for continuous flow chemical processing. Org. Process Res. Dev. 2010,
14 (2), 393−404.
(12) Csontos, I.; Pataki, H.; Farkas, A.; Bata, H.; Vajna, B.; Nagy, Z.
K.; Keglevich, G.; Marosi, G. J. Feedback Control of Oximation
Reaction by Inline Raman Spectroscopy. Org. Process Res. Dev. 2014,
10.1021/op500015d.
The toluene mixture was submitted to large-scale silica gel
purification where the desired materials were isolated from
acetone/toluene. The product rich material was concentrated
to lowest stirrable volume followed by dilution in EtOAc
(azeatrope acetone) followed by EtOH (azeatrope EtOAc/
toluene) To a 200 L glass lined reactor charged with 151 L of
water (2 2 °C) was added the product-rich EtOH solution
(∼15 L) through a 5 μ in-line filter over an hour. After an hour
of granulation, 1 (10.8 kg, 15.1 mol, 88%) was isolated by
filtration.
Data: 1H NMR (700 MHz, MeOD d4): 7.74 (d, 2H, 7.5 Hz),
7.68 (d, 1H, 7.5 Hz), 7.55 (m, 4H), 7.47 (m, 4H), 7.10 (d, 1H,
8.0 Hz), 6.97 (s, 1H), 6.93 (d, 1H, 8.0 Hz), 4.91 (d, 1H, 12
Hz), 4.78 (d, 1H, 12 Hz), 4.20 (m, 1H) 4.12 (m, 1H), 3.44 (s,
2H), 3.04 (s, 3H), 3.02 (s, 3H), 2.84 (s, 3H), 2.15 (s, 3H), 1.17
(t, 3H, 7.3 Hz); 13C NMR (700 MHz, MeOD d4): 171.45,
171.41, 170.76, 170.74, 168.77, 144.65, 142.20, 139.23, 138.45,
137.97, 134.84, 133.60, 133.07, 132.64, 132.32, 131.85, 131.45,
131.21, 130.95, 130.45, 129.59, 129.19, 126.18, 126.00, 125.94,
125.79, 124.56, 123.43, 72.72, 64.22, 63.97, 40.73, 40.10, 35.51,
27.18, 20.64, 14.30; HRMS (ESI C39H37F3N3O7) calc 716.2478
u, found 716.2582 u.
(13) Foley, D. A.; Wang, J.; Maranzano, B.; Zell, M. T.; Marquez, B.
L.; Xiang, Y.; Reid, G. L. Online NMR and HPLC as a Reaction
Monitoring Platform for Pharmaceutical Process Development. Anal.
Chem. 2013, 85 (19), 8928−8932.
(14) Calow, A. D. J.; Carbo, J. J.; Cid, J.; Fernandez, E.; Whiting, A.
Understanding α,β-Unsaturated Imine Formation from Amine
Additions to α,β-Unsaturated Aldehydes and Ketones: An Analytical
and Theoretical Investigation. J. Org. Chem. 2014, 79 (11), 5163−
5172.
(15) Esbensen, K. H. Multivariate Data Analysis - In Practice An
Introduction to Multivariate Data Analysis and Experimental Design, 5th
ed.; CAMO Software: Woodbridge, NJ, 2010.
AUTHOR INFORMATION
■
Corresponding Author
Notes
The authors declare no competing financial interest.
E
dx.doi.org/10.1021/op5003165 | Org. Process Res. Dev. XXXX, XXX, XXX−XXX