X. Li et al. / Journal of Catalysis 288 (2012) 24–32
25
the subject of spectacular development and has been well re-
2. Experimental
viewed with an increasing number of publications [19–23,25–
27]. Acidic heterogeneous catalysts such as the acid resins Amber-
lyst [28] and Deloxan [29] and H-zeolite [30–37] provide an alter-
native route for racemization, which involves the elimination and
readdition of hydroxyl groups of aromatic alcohols [38]. In 2003,
a biphasic system was constructed by Jacobs et al. [30,31] to carry
out DKR of sec-alcohols. In this biphasic system, racemization cat-
alyzed by H-zeolite was accomplished in the aqueous phase, while
the KR process induced by immobilized lipase B from Candida ant-
arctica (commercially available NovozymÒ 435) was performed in
the organic phase. Recently, Jaenicke et al. [32] used hydrophobic
zeolite b containing a low concentration of Zr or Al associated with
NovozymÒ 435 to achieve one-pot DKRs of sec-alcohols in organic
solvent. In this case, the product can be prepared at >85% yield and
>97% enantiomeric excess (ee) in 2.5 h at 60 °C when racemic 1-
phenylethanol (rac-1-PE) was adopted as the starting material. In
addition, Masters et al. [33] investigated the DKR performance of
zeolite H-b compartmentalized by a layer-by-layer (LBL) assembly
of polyelectrolyte with the free lipase. In the same area, both the
Iborra group [34,35] and the Thomas group [36] reported a similar
excellent DKR system of rac-1-PE using NovozymÒ 435 and acidic
zeolite as catalysts, and an excellent ionic liquid/supercritical car-
bon dioxide biphasic system provided a 98.0% yield and 97.3% ee
for product at 50 °C under 100 bar. However, as indicated by Pellis-
sier [24], the use of acid zeolites as catalysts could generate several
secondary products, namely via dehydration to styrene (eventually
followed by oligomerization) and coking, which is responsible for
both yield reduction and catalyst deactivation. In particular, the
formation of heavy products will become more serious in zeolite
H-b due to its large three-dimensional channel. Zeolite H-ZSM-5
with an intermediate pore size was used by Lemos et al. [37] to
prevent the secondary products in the DKR of rac-1-PE. Unfortu-
nately, the formation of heavy products related to the presence
of vinyl acetate caused the yield to be limited to 17% [24].
It is imaginable that the small crystal size and short micropo-
rous channels of nanozeolite will shorten the diffusion pathway
for guest molecules in the three-dimensional network and de-
crease the formation of by-products (such like ether and styrene)
in one-pot DKR systems. However, the difficult manipulation of
nanozeolite particles is an obstacle in most of their applications,
whereas the conventional calcination procedures inevitably
cause their aggregation and thereby the lessening of accessible
active surface. Recently, a polymerization-induced colloid aggre-
gation (PICA) method was adopted by our group to prepare uni-
form nanozeolite microsphere (ZMS) via copolymerization of
nanozeolite and urea–formaldehyde (UF) resin [39,40]. After
the polymer is removed, the spherical ZMSs are proved not only
to maintain the surface properties of their parent nanozeolites
well but also to possess enriched secondary mesopores (large
than 30 nm) between the nanozeolites, which will solve the dif-
ficulties in collection and handling of nanozeolites, and provide a
hierarchical porous structure to further facilitate their practical
application.
2.1. Materials
Tetraethylammonium hydroxide (TEAOH, 25 wt.%) and silica
(Aerosil 400) were purchased from Sinopharm Chemical and Yixing
Dahua Chemical Reagent Company, respectively. Hydrochloric acid
(HCl, 36–38 wt.%), aluminum foil (99.5%), urea ((NH2)2CO), formal-
dehyde (HCHO, 37 wt.%), and anhydrous ethanol were obtained
from Shanghai Chemical Reagent Company. The substrates of
sec-alcohols, rac-1-PE (Fluka, >98%), (S)-1-phenylethanol (S-1-PE,
Acros, >99%, S:R > 99.5:0.5 ee), 1-phenyl-1-propanol (Fluka, 98%),
1-(p-tolyl)ethanol (Fluka, 97%), 1-(4-bromophenyl)-ethanol (Acros,
98%), 1-indanol (Aldrich, 99%), rac-1-NPE (Aldrich, >99%), and S-1-
(1-naphthyl)-ethanol (S-1-NPE, Aldrich,>99%, S:R > 99:1 ee) were
purchased from Fluka, Acros, and Aldrich. Vinyl octanoate (VO)
(98%) was obtained from ABCR. Cyclohexane (AR), n-hexane (AR),
toluene (>99%), and chloroform (AR) were from Shanghai Dahe
Chemical Reagent Company. Decane (>99%) was obtained from
Acros. Commercial zeolite b (C-b, SiO2/Al2O3 = 25) catalyst was
obtained from Nankai Catalyst Company. NovozymÒ 435 was
purchased from Aldrich. Hexane (HPLC), isopropanol (HPLC), and
acetonitrile (HPLC) came from Sinopharm Chemical Reagent
Company, and n-butylamine (P99%) was obtained from Aladdin
reagent company, while 2,6-di-tert-butylpyridine (P97%) was
from Aldrich.
2.2. Preparation of Catalysts
2.2.1. Synthesis of colloidal zeolite b nanoparticles [39]
Colloidal zeolite b nanoparticles with a SiO2/Al2O3 ratio of 32
were hydrothermally synthesized by the following procedure with
a
mole ratio of SiO2:Al2O3:(TEA)2O:H2O = 1:0.033:0.135:6.8.
Typically, 3.4 g of fumed silica was dissolved with 6.0 g of
25 wt.% TEAOH aqueous solution and stirred for 12 h (Solution I).
Then, 0.101 g of aluminum foil was dissolved in 3.0 g of 25 wt.%
TEAOH, and the mixture was stirred to get a clear solution
(Solution II). Solution II was added to Solution I with violent
stirring. After continuous stirring for another 1 day, the obtained
mixture was transferred into a Teflon-lined autoclave at 140 °C
for 14 days to get the colloidal solution of nanozeolite b. The colloi-
dal solution of nanozeolite b was collected without any treatment.
2.2.2. Preparation of b-ZMS [39,40]
The above-obtained colloidal solution was used directly to pre-
pare b-ZMS by the PICA method. Typically, 500
l
L of ethanol,
L of HCl
500 L of urea solution in water (0.425 g/mL), and 100
l
l
solution (6 mol/L) were added to the suspension containing
80 mg of zeolite nanocrystals and the resultant mixture was stirred
for uniformity. Afterward, 380 lL of formaldehyde solution
(38 wt.%) was added under stirring and continually mixed at ambi-
ent temperature (25 °C). The total volume was kept at 4 mL. The
product was recovered by filtration, washed with distilled water
and ethanol, and dried at 70 °C. Finally, the product was calcined
in air at 550 °C for 4 h at a heating rate of 1 °C/min to remove
the UF polymer and the organic templates in the nanozeolites.
Herein, H-b nanozeolite microsphere (b-ZMS) prepared by the
PICA method, combined with NovozymÒ 435, was employed to
carry out the DKR process of rac-1-PE and its analogs. The one-
pot DKR process of various aromatic sec-alcohols can perform
quickly and highly selectively under optimum conditions. The cat-
alytic performance of b-ZMSs in the DKR system is evaluated and
discussed, and it is concluded that the short reaction channels
and abundant accessible active sites of b-ZMSs are indeed helpful
in improving the performance of acidic zeolite catalysts in one-
pot DKR systems, and thus, b-ZMSs display distinct advantages in
reaction selectivity and rate for small and large substrate mole-
cules, respectively.
2.3. Catalyst characterization
Scanning electron microscopic (SEM) studies of b-ZMS and C-b
were performed on a Philips XL 30 with accelerating voltage
20 kV. Their N2 sorption isotherms were measured using
Micromeritics ASPS 2010 system at liquid nitrogen temperature.
The crystalline types of zeolite materials were characterized by
a