Solid Phosphoric Acid Catalyst
J. Am. Chem. Soc., Vol. 120, No. 33, 1998 8503
With the exception of SiHP3O10, the crystalline components of SPA
were synthesized in >95% purity, as measured by quantitative 31P MAS
NMR. Si5O(PO4)6 was synthesized by heating an evacuated quartz
ampule containing 5.0 g of silica and 11.8 g of phosphorus pentoxide
to 858 K for 24 h. Si(HPO4)2‚H2O was prepared by heating a slurry
of 5.0 g of silica and 19.2 g of 85% phosphoric acid to 473 K in a
shallow-form dish for 336 h. The hexagonal polymorph of SiP2O7 was
prepared by heating a mixture of 5.0 g of silica with 28.8 g of 85%
phosphoric acid to 873 K for 48 h. 31P and 29Si MAS NMR and powder
XRD were used to confirm the identity and purity of each silicon
phosphate phase.
SPA catalyst samples were prepared in 70 mL of shallow-form,
quartz-coated alumina dishes (Coors) from viscous pastes consisting
of 5.0 g of silica and 28.8 g of 85% phosphoric acid (Si:P mol ratio of
1.0:3.0). This mixture was heated to 573 K for 48 h to form “as-
prepared SPA”.
Cold water washes of SPA catalyst were used to remove phosphoric
acid and oligomerized phosphoric acids without hydrolysis of silicon
phosphate phases. Typically, 10 mL of deionized water/g of catalyst
was vigorously stirred for 10 min, followed by vacuum filtration and
drying the resultant solid in an oven at 473 K for 10 min. 31P MAS
NMR showed that >98% of phosphoric acid is removed from the
catalyst without degradation of the silicon phosphate phases.
NMR Spectroscopy. 1H, 13C, 15N, 29Si, and 31P MAS NMR spectra
were obtained on either a Chemagnetics CMX-360 or a home-built
200 MHz instrument. All spectra were externally referenced with
acetone (1H, 2.11 ppm relative to 1H in tetramethylsilane), HMB (13C,
methyl at 17.4 ppm relative to 13C in tetramethylsilane), ammonium-
15N nitrate (15N, ammonium at -359 ppm relative to 15N in ni-
tromethane), sodium hexafluorosilicate (29Si, -188.6 ppm relative to
29Si in tetramethylsilane), or (2S,3S)-chiraphos (31P, upfield resonance
at -13.3 ppm relative to 85% phosphoric acid). All Bloch decay
spectra reported used quantitative conditions. 1Hf13Cf31P and
1Hf15Nf31P double cross polarization spectra were acquired at 198
K on a triple resonance probe from Otsuka Electronics spinning 7.5
mm zirconia rotors. All spectra presented used active spin speed
control.
of crystalline silicon orthophosphate (Si5O(PO4)6) and hexagonal
silicon pyrophosphate (SiP2O7) in SPA. We extend the
identification of silicon phosphates in SPA to include silicon
hydrogen phosphate monohydrate (Si(HPO4)2‚H2O)26,27 and
silicon hydrogen tripolyphosphate (SiHP3O10).26 We also
synthesized the silicon phosphates as either pure or majority
phases and surveyed their NMR behavior, which is exceptional
due to the presence of octahedral silicon in these phases.
The nature and strength of the acid sites on SPA was
investigated by measuring the NMR spectra of common probe
molecules and in situ NMR1,28 of propene oligomerization.29
Propene oligomerization on SPA occurs at much higher tem-
peratures than on zeolite acid catalysts, because it first reacts
with phosphoric acid to form isopropyl phosphate. The probe
molecule studies reveal that all of the acid sites on SPA are
Brønsted; there are no Lewis sites. 1Hf15Nf31P and
1Hf13Cf31P double cross polarization experiments prove that
the basic probe molecules are complexed to phosphoric acid
and its oligomers. The chemical shift of acetone is larger on
SPA than on zeolite HZSM-5, suggesting that SPA is the
stronger acid. This interpretation is counter to the conventional
ordering of acid strengths based on propene oligomerization
activity. Quantitative conversion of propene to isopropyl
phosphate on SPA accounts for the difference in oligomerization
activity on the two media. We used theoretical methods to better
understand the acid strength of SPA. We optimized a number
of geometries of acetone or propene complexed to species
known to be present in SPA and then calculated theoretical
chemical shift tensors. These calculations provide several lines
of evidence that the acid strength of SPA is greater than that of
zeolites.
Experimental Section
Materials. Pyridine-15N (98+% 15N), acetone-2-13C (99% 13C), and
5.8 N ammonium-15N hydroxide (98% 15N) were purchased from
Cambridge Isotopes. Propene-1-13C (99% 13C) and propene-2-13C (99%
13C) were purchased from CDN Isotopes. Ammonium-15N nitrate (99%
15N) was purchased from MSD Isotopes. 2-Propanol-2-13C (99% 13C)
was purchased from Isotec. Kieselgu¨hr (91.9% SiO2), electronic grade
silicon(IV) oxide (Puratrem, 99.999%), sodium hexafluorosilicate
(99%), and (2S,3S)-chiraphos (99%) were purchased from Strem
Chemicals. Hexamethylbenzene (HMB), H3PO4 (98%), pyrophosphoric
acid (85+%), and acetone (spectrophotometric grade, 99.5%) were
purchased from Aldrich. H3PO4 (85%) and phosphorus pentoxide
(99%) were purchased from EM Science. Ammonium-15N dihydrogen
phosphate was synthesized from the dropwise addition of 5.0 g of 5.8
N ammonium-15N hydroxide to an ice-cooled solution of 3.34 g of 85%
phosphoric acid diluted in 10 mL of deionized water. The water was
evaporated on a stirred hot plate, and the remaining solid was dried in
an oven at 423 K.
Acid-washed kieselgu¨hr was prepared with 10 mL of 0.1 M HCl/g
of kieselgu¨hr to remove excess Fe2O3. The slurry was then filtered
and dried at 473 K. This procedure was carried out a total of three
times. Following acid leaching, the kieselgu¨hr contained 0.65 wt %
Fe, as determined by ICP/AE (Galbraith Labs).
Silicon Phosphate Synthesis. Crystalline silicon phosphates were
synthesized with 85% phosphoric acid and either acid-washed kiesel-
gu¨hr or electronic grade silicon(IV) oxide as sources of phosphate and
silica, respectively. The silica source was dried in air at 473 K prior
to use. After preparation, all materials were immediately ground with
quartz coated ceramic utensils and sealed to prevent adsorption of
atmospheric moisture.
X-ray Diffraction. X-ray powder diffraction patterns of silicon
phosphates were obtained on a Seifert-Scintag PAD V automated
diffractometer with Cu KR radiation. The X-ray source was an anode
operating at 40 kV and 30 mA with a copper target and filtered with
nickel foil (λ ) 1.5418 Å). Data were collected between 5° and 62°
in 2θ with a step size of 0.04°. The scan rate was 2.4 s/step. The
measured X-ray diffraction patterns were compared with those reported
in the JCPDS database.
Computations. All structures were fully optimized with density
functional theory (DFT) with use of the 6-311+G(d,p) basis set.
Becke’s three-parameter hybrid method,30 using the LYP correlation
functional,31 was used in all DFT calculations. Harmonic frequency
analyses were performed on geometries optimized at the B3LYP/6-
31G(d) level of theory with use of analytical second derivatives.
The method of gauge-invariant atomic orbitals (GIAO)32,33 was used
for chemical shift calculations. We used Alrich’s34 tzp {51111/311/
1} (with 6 Cartesian d orbitals) on carbon and oxygen atoms, tzp
{5121111/51111/1} on phosphorus, and dz {31} on the hydrogens in
all of the chemical shift calculations. 13C chemical shifts were
calculated at the GIAO-RHF/tzp/dz level of theory and referenced
against tetramethylsilane calculated at the same level. All of the above
calculations were performed within the Gaussian 94 program package.35
For small clusters, we also performed chemical shift calculations at
the GIAO-MP2/tzp/dz level of theory36 with ACES II.37
Results
31P and 29Si MAS NMR of SPA Catalysts. We first studied
catalyst samples synthesized using kieselgu¨hr as the silica source
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