quenched with water (1.5 L), and concentrated under reduced
pressure (35 °C, 50 mbar) to a paste. MTBE (4.0 L) was
added, and the phases were separated. The organic phase
was washed with water (0.8 L) and concentrated at atmo-
spheric pressure to a volume of 640 mL. The concentrate
was cooled to 22 °C over 1 h, stirred for 30 min, cooled to
0 °C, and stirred for 30 min. The solids were filtered and
washed with cold (0 °C) MTBE (200 mL) to afford 15 as a
white crystalline solid (65.9 g, 0.23 mol, 44.5%), mp 179-
(3S,6R)-3-Aminohexahydro-6-cyclohexanecarboxy-2H-
azepin-2-one Hydrochloride (7). 6 (300 g, 0.85 mol) was
added in portions to a 2 N solution of HCl in ethyl acetate
(3.0 L) at 15 °C. The mixture was stirred at 23 °C for 6 h.
The resulting suspension was filtered and washed with ethyl
acetate (1200 mL). The solids were collected and dried at
40 °C (50 mbar) to give 7 as a white, crystalline solid (240.0
1
g, 98%), mp 285 °C (dec). H NMR (D2O, 300 MHz): δ
4.91 (s, 1 H), 4.25 (m, 1 H), 3.44 (s, 2 H), 2.34 (m, 1 H),
2.13 (m, 1 H), 1.72-2.00 (m, 5 H), 1.42-1.68 (m, 3 H),
1.00-1.39 (m, 5 H). 13C NMR (D2O, 75 MHz): δ 177.9,
173.1, 67.1, 52.2, 42.9, 42.0, 30.4, 28.6, 28.3, 25.1, 24.8,
24.7, 22.6. MS m/z: 255.2, 238.2. Anal. Calcd for
C13H23ClN2O3: C, 53.69; H, 7.99; N, 9.64. Found: C, 53.67;
1
181 °C. H NMR (CDCl3): δ ppm 1.04 (s, 9H), 1.49, 1.54
(2s, 6H), 3.36 (s, 3H), 4.00 (dd, J ) 4.1 Hz, 1H), 4.10 (d, J
) 3.9 Hz, 1H), 4.46 (dd, J ) 7.3, 2.4 Hz 1H), 4.72 (dd, J )
3.9, 2.1 Hz, 1H), 5.59 (dd, J ) 15.8, 7.5 Hz, 1H), 5.84 (dd,
J ) 15.8, 0.6 Hz, 1H). 13C NMR (CDCl3): δ ppm 19.28,
29.24 (t-bu), 33.24, 59.18, 67.57, 70.34, 71.90, 79.07, 98.72,
H, 7.91; N, 9.56; [R]24 +72.5° (c 1.0, H2O).
D
+
120.07, 147.07, 172.97. MS m/z: 301.8 [M + NH4 ]. Anal.
(6S)-6-[2-[(4R,5S,6R)-6-[(1E)-3,3-Dimethyl-1-butenyl]-
5-hydroxy-2,2-dimethyl-[1,3]-dioxan-4-yl]-(2R)-2-meth-
oxyacetylamino]hexahydro-7-oxo-(3R)-1H-azepin-3-ylcy-
clohexanecarboxylic Acid Ester (8). A flask was charged
with 7 (112.49 g, 0.39 mol), sodium 2-ethylhexanoate
(116.34 g, 0.70 mol), 15 (100.0 g, 0.35 mol), and tetrahydro-
furan (1.75 L). The solution was stirred at 23 °C for 20 h.
Water (350 mL) was added, followed by a slow addition of
heptane (3.5 L) at 23 °C. The resulting suspension was stirred
at room temperature for 3 h, cooled to 2 °C, and stirred for
an additional 2 h. The mixture was filtered and washed with
water (200 mL) and heptane (400 mL). The solids were
collected and dried at 40 °C (50 mbar) to give 8 as a white
Calcd for C15H24O5: C, 63.36; H, 8.51. Found: C, 63.27;
H, 8.42. [R]25 -148.12° (c 1.04, MeOH).
D
[(3R-cis)-6-(1,1-Dimethylethoxy)carbonylamino-
hexahydro-7-oxo-1H-azepin-3-yl]cyclohexanecarboxylic
Acid Ester (6). A stirred solution of (5R)-5-hydroxy-L-lysine
dihydrochloride monohydrate 1 (126.6 g, 0.50 mol) in
methanol (1500 mL) at 25 °C was treated dropwise with
chlorotrimethylsilane (135.8 g, 159 mL, 1.25 mol). The
solution was heated to 63 °C, stirred for 3 h, cooled to 50
°C, and treated dropwise with triethylamine (253 g, 349 mL,
2.5 mol). A precipitate immediately formed. The suspension
was stirred at 50 °C for 3 h, cooled to 25 °C, and treated in
one portion with di-tert-butyl dicarbonate (131 g, 0.6 mol).
A solution resulted within a few minutes, and it was stirred
for 1 h and concentrated under reduced pressure (50 °C, 100
mbar) to a thick paste. Ethyl acetate (2 L) was added, and
the concentration was repeated. Fresh ethyl acetate (2 L) was
charged, and the methanol content was monitored by GC
analysis. The charge/concentrate/charge sequence was re-
peated until the methanol content was e0.05 mg/mL. To
the suspension was added 4-(dimethylamino)-pyridine (79.4
g, 0.65 mol). The suspension was heated to 50 °C, treated
dropwise with cyclohexanecarbonyl chloride (88 g, 0.6 mol),
and stirred for 3 h. The mixture was quenched with water
(1 L), and the phases were separated. The organic phase was
washed with water, azeotropically dried (1 atm), and
concentrated to a volume of 800 mL. Heptane (1.4 L) was
added, the resulting suspension was stirred for 1 h at 4 °C,
and the solids were filtered, washed with 500 mL of a 2:1
mixture of heptane/ethyl acetate, and dried at 50 °C to afford
6 as a white crystalline solid (146 g, 0.41 mol, 82.5%), mp
220 °C. 1H NMR (CDCl3): δ ppm 1.17-1.38 (m, 5H), 1.43
(s, 9H), 1.59-1.67 (m, 1H), 1.68-1.82 (m, 3H), 1.85-2.05
(m, 4H), 2.08-2.13 (m, 1H), 2.25-2.35 (m, 1H), 3.39-
3.55 (m, 2H), 4.29 (dd, J ) 9.8, 5.8 Hz, 1H), 4.88 (d, J )
2.6 Hz, 1H), 5.90 (d, J ) 5.6 Hz, 1H), 6.29 (t, J ) 5.9 Hz,
1H). 13C NMR (CDCl3): δ ppm 25.72, 25.74, 26.02, 27.17,
28.75 (t-bu), 29.32, 29.36, 32.42, 43.54, 43.67, 53.27, 67.27,
80.00, 155.54, 175.46, 175.64. MS m/z: 377.1 [M + Na+].
Anal. Calcd for C18H30N2O5: C, 61.00; H, 8.53; N, 7.90.
Found: C, 61.21; H, 8.53; N, 7.84. [R]25D +79.84° (c 1.02,
MeOH).
1
solid (166.55 g, 88%), mp 209-211 °C. H NMR (CDCl3,
300 MHz): δ 7.50 (d, 1 H, J ) 6.4 Hz), 6.49 (t, 1 H, J )
6.2 Hz), 5.69 (d, 1 H, J ) 15.8 Hz), 5.43 (dd, 1 H, J )
15.8, 6.7 Hz), 4.83 (d, 1 H, J ) 3.6 Hz), 4.52 (m, 1 H), 4.20
(d, 1 H, J ) 6.7 Hz), 3.99 (d, 1 H, J ) 7.3 Hz), 3.83 (d, 1
H, J ) 7.4 Hz), 3.40-3.50 (m, 3 H), 3.39 (s, 3 H), 2.79 (br
s, 1 H), 2.21 (m, 1 H), 1.78-2.05 (m, 5 H), 1.50-1.70 (m,
4 H), 1.34 (s, 6 H), 1.10-1.30 (m, 5 H), 0.93 (s, 9 H). 13C
NMR (CDCl3, 75 MHz): δ 175.0, 174.5, 169.4, 145.1, 121.4,
99.4, 80.3, 74.3, 73.0, 66.7, 65.6, 59.0, 51.5, 43.0, 32.9, 31.8,
29.4, 29.2, 28.8, 28.7, 25.7, 25.5, 25.2, 25.1, 18.9. MS m/z:
538.9, 481.2. Anal. Calcd for C28H46N2O8: C, 62.43; H, 8.61;
N, 5.20. Found: C, 62.51; H, 8.58; N, 5.13. [R]24 +57.7°
D
(c 1.0, MeOH).
Hexahydro-7-oxo-(6S)-6-[(2R,3R,4S,5R,6E)-3,4,5-trihy-
droxy-2-methoxy-8,8-dimethyl-1-oxo-6-nonenylamino]-
(3R)-1H-azepin-3-ylcyclohexanecarboxylic Acid Ester (10).
To a solution of tetrahydrofuran (1.80 L) and 1 N hydro-
chloric acid (3.60 L) at 22 °C was added 8 (180.0 g, 0.335
mol). The solution was stirred at 22 °C for 4 h, cooled to 5
°C, and neutralized to pH 7.0 with 5.0 N aqueous sodium
hydroxide solution. Sodium chloride (1260 g) was added,
and the mixture was warmed to 22 °C. Ethyl acetate (1.80
L) was added, the mixture was shaken, and the phases were
separated. The organic phase was distilled under vacuum,
and 3.14 L of distillate was collected. Toluene (0.27 L) was
added, and the solution was again distilled under vacuum
until 0.30 L of distillate was collected. tert-Butyl methyl ether
(0.72 L) was charged at 50 °C, and the solution was stirred
at 50 °C for 0.5 h, cooled further to 22 °C, and stirred for
864
•
Vol. 7, No. 6, 2003 / Organic Process Research & Development