Parr hydrogenator was charged with Pd/C 10% (anhydrous, 8
g) and 11c (80 g, 0.232 mol) dissolved in 800 mL of absolute
ethanol. The vessel was purged five times with 1.5 bar nitrogen
and set under 40 psi H2 pressure keeping the temperature
under 27 °C. When no more hydrogen consumption was
observed and HPLC analysis confirmed consumption of start-
ing material, the mixture was filtered through 20 g of Celite.
The filter cake was rinsed twice with 50 mL of ethanol, and
the combined solutions were concentrated under reduced
pressure. Toluene (200 mL) was added to the residue, and
distillation was continued at ca. 80 mbar at about 40 °C in
order to remove any residual ethanol. The volatiles were
concentrated at 50 °C at 10 mbar pressure. The product 4c
was isolated as a yellow oil (59.7 g, 0.236 mol, 100% yield)
and stored under nitrogen, protected from light. 1H NMR (400
MHz, CDCl3) δ ppm: 1.08,-1.21 (m, 6H), 1.22 (d, J ) 6,0.32
Hz, 3H), 2.92 (d, J ) 6.57 Hz, 2H), 3.28-3.43 (m, 1H), 3.50-
3.65 (m, 1H), 3.95 (t, J ) 6.57 Hz, 1H), 4.93-5.11 (m, 1H),
6.71 (d, J ) 8.34 Hz, 2H), 7.07 (d, J ) 8.08 Hz, 2H). 13C NMR
(100 MHz, CDCl3) δ ppm: 15.0, 21.6, 21.8, 38.4, 66.1, 68.6,
80.5, 115.2, 128.7, 130.5, 154.6, 172.4. HRMS: calcd 253.1440,
found 253.1444
Preparation of S-2-Ethoxy-3-[4-(R-1-carboxy-ethoxy)-
phenyl]-propionic Acid Isopropyl Ester (2c). A 500 mL
dry and inerted vessel was charged with freshly cut pieces of
Na0 (24.1 g, 1.04 mol, 2.65 equiv) in THF (1 L). The starting
material 4c (99.84 g, 395.7 mmol, 1.0 equiv) was azeotropically
dried from toluene and added as a solution in anhydrous THF
(2 L). Controlled gas evolution was observed on the surface of
the metal. The brownish red mixture was stirred at ambient
temperature for 1 h. The surface of the sodium turned black.
The resulting phenoxide was heated to 50 °C and was treated
with chloropropionic acid (36 mL, 414.7 mmol, 1.05 equiv
added neat) added dropwise over 10 min. The sodium surface
cleaned again and precipitation of an easily stirred solid was
observed. It is worth noting that addition of the chloropropionic
acid at ambient temperature resulted in the formation of a
gel that may present stirring problems at larger scales.
After 6 h at ca. 50 °C, HPLC analysis indicated that the
reaction was 95% complete, while <2% of the diacid 24 could
be observed. The mixture was cooled to ambient temperature
and transferred into 2.5 L of a 5% aqueous solution of NaH2-
PO4 (pH ) 4.2). The pH after the quench is 5.8 (which avoids
ester hydrolysis). Toluene was added (1.5 L), and the pH of
the aqueous layer was adjusted to 2.4 with 6 N HCl (ca. 110
mL). The layers are separated, and the organic layer was
extracted twice with NaHCO3 (2.2 L, saturated aqueous
solution) to remove unreacted starting material. The aqueous
layers (containing the desired product) were combined, fresh
toluene (4.4 L) was added, and the mixture was acidified with
HCl (6 N) to pH ) 2.4. The desired compound is quantified in
the different layers by HPLC against a standard. The yield in
the organic layer was thus estimated at 109 g, 86%, with the
following impurity profile: 1.2% (area% at 220 nm) of starting
material, 1.0% of the diacid impurity 24, and 92.9% of the
desired compound 2c. This solution was used directly in the
next reaction. Alternatively, the toluene was removed by
vacuum distillation and replaced with isopropyl acetate (1.1
L) followed by R-naphthylethylamine (58 g, 340 mmol), and
the mixture was stirred overnight. Filtration and washing of
the salt with isopropyl acetate afforded 2d. 1H NMR (400 MHz,
CDCl3) δ ppm: 1.02-1.15 (m, 9H), 1.19 (d, J ) 6.32 Hz, 3H),
1.46 (d, J ) 6.06 Hz, 3H), 2.63-2.83 (m, 2H), 3.15-3.29 (m,
1H), 3.45-3.51 (m, 1H), 3.68-3.77 (m, 1H), 4.14-4.23 (m, 1H),
4.94-4.99 (m, 2H), 6.47 (d, J ) 8.08 Hz, 2H), 6.82 (d, J ) 8.08
Hz, 2H), 7.34 (t, J ) 7.58 Hz, 1H), 7.42-7.52 (m, 2H), 7.69-
7.81 (m, 3H), 7.85 (m, 1H), 7.90 (br s, 3H). 13C NMR (100 MHz,
CDCl3) δ ppm: 15.0, 18.5, 21.5, 21.8, 38.2, 46.6, 65.9, 68.2,
74.5, 80.3, 115.0, 122.2, 122.6, 125.80, 126.6, 128.5, 129.0,
129.2, 130.1, 135.9, 156.8, 172.0, 178.7. HRMS: calcd 325.1651,
found 325.1644.
Preparation of S-2-Ethoxy-3-(4-{R-1-[2-(4-ethyl-phen-
yl)-ethylcarbamoyl]-ethoxy}-phenyl)-propionic Acid Iso-
propyl Ester (29). Anhydrous THF (2.75 L), ethylpheneth-
ylamine (118.6 g), HOBT (127 g), and EDCI (90.2 g) were
added to the toluene solution of 2c (above) between 20 and 30
°C. After 15 min, a second portion of EDCI (90.2 g) was added,
and the reaction mixture was stirred at room temperature for
2 h. H2O (1.15 L) and HCl 37% (8.2 g) were added to a pH of
ca. 2. The layers were separated, and the organic layer was
washed with an aqueous solution of NaCl (10% solution, 250
mL), an aqueous solution of Na2CO3 (20% solution, 780 mL),
and finally with a second aqueous solution of NaCl (10%
solution, 250 mL). The organic layer was partially distilled (2.2
L) under reduced pressure. Ethanol (820 mL) was added, and
a second distillation was performed (430 g of distillate) under
reduced pressure Finally the ethanol volume was adjusted to
25 mL per gram of 29 (determined by quantitative HPLC
analysis), and the solution was used directly in the next step.
Preparation of S-2-Ethoxy-3-(4-{R-1-[2-(4-ethyl-phen-
yl)-ethylcarbamoyl]-ethoxy}-phenyl)- propionic Acid (1).
The solution of 29 above was treated with aqueous NaOH
solution (84 g of NaOH/2.1 L of H2O), and the reaction mixture
was strirred at 30 °C for 5 h. The weight of the reaction
mixture was 8.5 kg (3.29% w/w ) 279.5 g of 1). The ethanol
was partially distilled (direct aqueous workup did not succeed
because of the large volume of ethanol present), and H2O (3.80
L) and MTBE (2.70 L) were added to the residue. The aqueous
phase was acidified with HCl 37% (ca. 200 mL) to pH ) 2 and
extracted with MTBE (2 × 2.8 L). The MTBE was partially
evaporated under reduced pressure to give 5336 g of a solution
of 1 (4.636% w/w ) 247.3 g of 1). The MTBE was removed in
vacuo and replaced with isopropyl acetate (2.5 L, ca. 10 mL/
g). The resulting homogeneous solution was treated with neat
dicycloxexylamine (109 g, 1.02 equiv) at ambient temperature
overnight. The resulting slurry was filtered, and the filter cake
was washed with isopropyl acetate (300 mL) and dried in vacuo
1
at 40 °C to afford 1 as the DCHA salt (326 g, 92%). H NMR
(400 MHz, CDCl3) δ ppm: 1.09-1.35 (m, 12 H), 1.44-1.61 (m,
7H), 1.69 (d, J ) 10.86 Hz, 2H), 1.83 (d, J ) 12.13 Hz, 4H),
2.07 (d, J ) 11.12 Hz, 4H), 2.60-2.76 (m, 3H), 2.77-2.86 (m,
1H), 2.91 (dd, J ) 13.26, 9.73 Hz, 1H), 2.96-3.12 (m, 3H),
3.26-3.41 (m, 1H), 3.47-3.54 (m, 1H), 3.57-3.63 (m, 1H),
3.66-3.72 (m, 1H), 3.86 (d, J ) 7.33 Hz, 1H), 4.57-4.7 (m,
1H), 6.54 (t, J ) 5.18 Hz, 1H), 6.78 (d, J ) 7.33 Hz, 2H), 7.02
(d, J ) 6.82 Hz, 2H), 7.12 (d, J ) 7.07 Hz, 2H), 7.25-7.32 (m,
2H), 8.50 (s, 2H). 13C NMR (100 MHz, CDCl3) δ ppm: 15.2,
15.5, 18.9, 24.8, 25.3, 28.4, 29.3, 29.4, 35.3, 39.0, 40.1, 52.6,
65.2, 75.1, 82.5, 114.9, 128.0, 128.7, 130.5, 133.4, 135.7, 142.4,
155.3, 172.2, 177.6. HRMS: calcd 414.2280, found 414.2254
Supporting Information Available: NMR and high
resolution mass spectral data for all new isolated compounds;
HPLC and chiral HPLC data for the key intermediates; X-ray
data in CIF format for the determination of the absolute
configuration of 4 and support of the absolute stereochemistry
of the final product. This material is available free of charge
JO050268E
J. Org. Chem, Vol. 70, No. 12, 2005 4705