Full Papers
mensions and smaller overall size, low numbers of tightening
areas, and variable volume for production.
copper, serves as one of the best examples of a ‘perfect’ reac-
tion termed as ‘click’ reaction.[15] In the last decade, click reac-
tion became a synthetic tool with a special emphasis on the
use of combinatorial chemistry to yield natural products on
the way of drug development.[16] Copper-catalyzed cycloaddi-
tion of alkyl azides and terminal alkynes results in 1,4-substitut-
ed 1,2,3-triazole, which is the building block of many natural
products.[17] One of the bestselling 200 drugs of recent years is
an antiepileptic drug, 1,2,3-triazole-
As mentioned above, reactions with negative activation
volume constitute a class of reactions facilitated by high pres-
sure.[2] Thus, cycloaddition and condensation reactions, reac-
tions proceeding via cyclic transition state (such as Cope and
Claisen rearrangements), reactions involving the formation of
dipolar transition states (such as electrophilic aromatic substi-
tutions), and reactions with a steric hindrance can be influ-
enced by high pressure. Moreover, based on the difference in
volume occupied by a product, the distribution of reaction
products can be altered. One of the most extensively studied
class of reactions under high pressure are [4+2] Diels–Alder cy-
cloadditions because of their wide application in general and
their change in activation volume being the second most neg-
ative (ꢀ25 to ꢀ50 mLmolꢀ1).[10] High pressure was shown to
direct regioselectivity of cycloaddition due to the difference in
volume of regioisomers, changes in electronic demand, and
steric hindrance.[11] Moreover, the combination of catalysis and
high pressure was demonstrated to have a synergistic effect
when a Lewis acids was used to catalyze the cycloaddition of
a pyrrole derivative with an electron-rich diene.[12] Finally, high
pressure affects the reaction medium by affecting its physical
properties, such as boiling and melting points, density, viscosi-
ty, dielectric constant, compressibility, conductivity, and surface
tension;[2,8a] however, this is out of the scope of the present
study.
Rufinamide (Scheme 1).[18] The pro-
duction process was initially devel-
oped by Novartis and is now realiz-
ed by Eisai Ltd. under the commer-
cial names Inovelon and Banzel.
Scheme 1. Rufinamide struc-
The anticonvulsant is used in the
treatment of seizures associated
with the Lennox–Gastaut syn-
ture.
drome of patients older than 4 years.[19] We have previously
published a study on the combination of high concentration
and high temperature, where relatively unreactive enol ether
was used to synthesize the crystalline Rufinamide precursor
under solvent-free conditions in a microcapillary reactor.[6a]
Synthesis of Rufinamide completely based on continuous flow
starting from 2,6-difluorobenzyl bromide and methyl propio-
late was recently reported by Jamison et al.[20]
Herein, we focus on the optimization of the 1,3-dipolar cy-
cloaddition of 2,6-dilfuorobenzyl azide and methyl propiolate,
which leads to the 4-substituted 1,2,3-triazole, Rufinamide pre-
cursor (Scheme 2). Separation of 1,5-cycloadduct is a require-
Several reactions have been performed in microreactors
under high pressure and stop–flow regime. The nucleophilic
aromatic substitution reaction of p-halonitrobenzenes with
cyclic amines has been investigated in a microcapillary under
batch conditions at pressures up to 600 bar.[7b] Rate enhance-
ments by a factor of 2.7, 1.7, and 1.5 were observed for pyrroli-
dine, piperidine, and morpholine, respectively. The Diels–Alder
reaction of 2- and 3-furylmethanol with maleimides, performed
under elevated pressure, demonstrated that high pressure in-
creases the rate of the 2-furylmethanol reaction with malei-
mides, which is less reactive than 3-furylmethanol under at-
mospheric conditions. A larger negative change in the reaction
volume of the formation of the exo product in comparison to
the endo product resulted in a slight increase in the amount of
exo product formed. An increase of the reaction rate of the
Diels–Alder reaction of cyclopentadiene with phenylmaleimide
by a factor of 14 was observed upon increasing the pressure
to 150 bar in a high-pressure glass microreactor. Razzaq et al[6e]
and Tilstam et al.[13] reported multiple high-pressure, high-tem-
perature acceleration of reaction rates of Newman–Kwart and
Claisen rearrangements, a Fischer indole synthesis, and nucleo-
philic substitution.
Scheme 2. 1,3-dipolar cycloaddition to Rufinamide precursor.
ment in an industrially applied process when performed with-
out a copper catalyst. We investigate the effect of pressure on
the regioselectivity to maximize the yield of the desired 1,4-cy-
cloadduct. Moreover, we look into the effect of the synergy be-
tween high pressure and catalyst on the reaction outcome.
Additionally, the performance of the high-pressure autoclave
reactor and the flow reactor, two specialized apparatuses built
for the current study, are compared in the light of the herein
mentioned advantages and disadvantages. Finally, the best
thus determined flow conditions are applied to a wider scope
of azide–alkyne cycloadditions.
Because of their lower activation volumes, [3+2] Huisgen cy-
cloadditions are less studied under high pressure.[14] [3+2]
Huisgen cycloaddition takes place when 1,3-dipole reacts with
a dipolarophile to form five-membered cyclic compounds.
Azides are a class of 1,3-dipoles, and their reaction with termi-
nal alkynes results in a mixture of 1,4- and 1,5-cycloadducts,
unless selectivity is directed by a catalyst in favor of a single
cycloadduct.[14a] Azide–alkyne cycloaddition, when catalyzed by
Results and Discussion
The reaction of interest was studied using three systems differ-
ent in operating pressure and temperature limits as well as in
operation method. Details on the reaction methods can be
found in the Experimental Section. We performed our investi-
gations in three stages:
&
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