Keen et al.
PrOAc (475 mL) was added a solution of KHCO3 (35.0 g, 350
mmol) in water (140 mL) over a 10 min period. Once the
addition was complete, the resulting reaction mixture was
stirred at room temperature for 40 h and then diluted with
water (195 mL). The biphasic mixture was allowed to settle,
the two layers were separated, and the aqueous phase was
extracted twice with PrOAc (2 × 500 mL). The combined -
PrOAc layers were concentrated under reduced pressure
(keeping temperature below 40 °C) to a volume of 500 mL and
then solvent switched to heptane (500 mL). The resulting
slurry was cooled to -8 °C, aged for 1 h, and the solid was
then isolated by filtration, washing the wet-cake with pre-
cooled heptane (360 mL). Drying under vacuum at 30 °C
afforded aldehyde 28 (31.8 g, 93%) as an off-white solid: mp
94-96 °C (lit.33a 89-90 °C); 1H NMR (250 MHz, CD2Cl2) δ 9.99
(s, 1H), 8.96 (s, 2H), 4.09 (s, 3H); 13C NMR (101 MHz, CD2Cl2)
δ 188.3, 168.2, 161.9, 124.8, 56.2. Anal. Calcd for C6H6N2O2:
C, 52.17; H, 4.38; N, 20.28. Found: C, 51.94; H, 4.32; N, 20.10.
allowing it to gradually warm to 20 °C overnight. The resulting
clear yellow solution was extracted twice with water (2 × 60
L), and the combined aqueous extracts (pH ) 5.8) were
returned to the empty vessel, rinsing it with water (12 L). To
this aqueous solution, concentrated hydrochloric acid (3.39 L,
39.5 mol) was added (pH after addition ) 3.8). After the
mixture aged for 5 min, (S)-acid-ester seed (45 g, 0.18 mol)
was added and stirring was continued for a further 10 min. A
second portion of concentrated hydrochloric acid (3.39 L, 39.5
mol) was then added, and acid-ester began to crystallize from
solution (pH of solution ) 1.9). The resulting stirred slurry,
which had warmed to 30 °C during acidification, was slowly
cooled to 20 °C over 1.5 h and then aged at this temperature
for 2.5 h. The solid was collected by filtration, washing the
wet-cake with water (24 L). Drying under vacuum at 35 °C
afforded the title compound (6.54 kg, 63%) as a white solid.
The enantiomeric excess of this product was determined as
97.8% by chiral stationary phase HPLC (250 × 4.6 mm
Chirobiotic T column; UV detection at 274 nm; isocratic elution
with 80:20 aqueous Et3N (0.036 M)-AcOH (0.044 M)/methanol
for 20 min; 0.5 mL/min; 25 °C. Retention times: (R)-acid ester
i
i
3-(2-Methoxypyrimidin-5-yl)pentanedioic Acid (26). To
a stirred slurry of aldehyde 28 (9.00 kg, 65.2 mol) in 2-propanol
(80 L) was added ethyl acetoacetate (17.8 kg, 136.8 mol). A
solution of piperidine (0.56 kg, 6.6 mol) in 2-propanol (10 L)
was then added, and the resulting solution was warmed to 50
°C. After being stirred at this temperature for 3.5 h, the
reaction mixture was cooled to 0 °C and aqueous NaOH (24.2
kg of 46% w/w aqueous NaOH in 30 L of water, 278.3 mol)
was slowly added over a period of 1 h. Once the addition was
complete, the reaction mixture was warmed to 23 °C and
stirred for 3 h. The resulting biphasic mixture was allowed to
settle, the two layers were separated, and the lower aqueous
phase was then diluted with saturated aqueous sodium
chloride (10.6 kg NaCl in 30 L of water). This aqueous solution
was cooled to 0 °C and then acidified, to a pH of 2-3, by careful
addition of concentrated hydrochloric acid (19.6 L, 228.3 mol).
The resulting slurry was stirred overnight at ambient tem-
perature and then cooled to 5 °C. After aging at this temper-
ature for 1 h, the solid was collected by filtration, washing the
wet-cake with water (23 L). Drying under vacuum at 40 °C
afforded diacid 26 (12.7 kg, 81%) as a white solid: mp 177-
ent-29 ) 10.5 min; (S)-acid ester 29 ) 11.4 min): mp 143.5-
1
145.5 °C; [R]20 +12.9 (c 2.0 in MeOH); H NMR (250 MHz,
D
CD3OD) δ 8.51 (s, 2H), 3.98 (s, 3H), 3.59 (s, 3H), 3.55 (tt, J )
9.0, 6.2 Hz, 1H), 2.86 (dd, J ) 16.2, 6.1 Hz, 1H), 2.81 (dd, J )
16.3, 6.2 Hz, 1H), 2.73 (dd, J ) 16.2, 9.0 Hz, 1H), 2.67 (dd, J
) 16.3, 9.0 Hz, 1H); 13C NMR (63 MHz, CD3OD) δ 174.8, 173.5,
165.9, 160.2, 131.3, 55.6, 52.3, 40.4, 40.4, 34.6. Anal. Calcd
for C11H14N2O5: C, 51.97; H, 5.55; N, 11.02. Found: C, 51.99;
H, 5.49; N, 10.81.
Methyl (3S)-3-(2-Methoxypyrimidin-5-yl)-5-oxo-6-(tri-
phenylphosphoranylidene)hexanoate (34). A stirred sus-
pension of methyltriphenylphosphonium bromide (18.2 kg, 51.0
mol) in THF (82 L) was cooled to -60 °C. Hexyllithium (20.6
L, 2.4 M in hexanes, 49.4 mol) was then slowly added over a
period of 30 min, keeping the internal temperature below -10
°C. Once the addition was complete, the batch was aged at 0
°C for 90 min and then cooled to -80 °C.
In a second vessel, triethylamine (2.37 L, 17.0 mol) was
added, over a period of 30 min, to a stirred slurry of acid-ester
29 (4.38 kg, 16.7 mol) and trimethylacetyl chloride (2.06 kg,
17.1 mol) in THF (34 L) at -5 °C. The resulting reaction
mixture was aged at -5 to 0 °C for 30 min and then added,
over a period of 40 min, to the cooled (-80 °C) ylide mixture
prepared above. The resulting batch was aged for 40 min at
-70 °C and then quenched into aqueous potassium dihydro-
genphosphate (1.20 kg of KH2PO4 in 64 L of water, 8.8 mol),
keeping the temperature of the quenched mixture between 0
and 10 °C. Once the quench was complete, the batch was
1
177.5 °C; H NMR (250 MHz, CD3OD) δ 8.52 (s, 2H), 3.98 (s,
3H), 3.54 (tt, J ) 9.1, 6.1 Hz, 1H), 2.82 (dd, J ) 16.3, 6.1 Hz,
2H), 2.68 (dd, J ) 16.2, 9.1 Hz, 2H); 13C NMR (63 MHz, CD3-
OD) δ 174.9, 165.9, 160.2, 131.4, 55.6, 40.5, 34.6. Anal. Calcd
for C10H12N2O5: C, 50.00; H, 5.04; N, 11.66. Found: C, 49.94;
H, 4.95; N, 11.64.
4-(2-Methoxypyrimidin-5-yl)dihydropyran-2,6-dione
(25). To a stirred slurry of diacid 26 (11.5 kg, 47.9 mol) in THF
(58 L) was slowly added trifluoroacetic anhydride (12.1 kg, 57.6
mol) over a period of 40 min. The resulting reaction mixture
was heated to 55 °C, stirred at this temperature for 80 min,
and then cooled to 50 °C. Heptane (195 L) was then slowly
added over a period of 90 min, during which the temperature
of the batch dropped to 30 °C. The resulting stirred slurry was
allowed to cool to 23 °C overnight, and the solid was then
collected by filtration, washing the wet-cake with 2:1 heptane/
THF (51 L). Drying under vacuum at 35 °C afforded anhydride
25 (9.95 kg, 94%) as a beige solid: mp 150.5-152.5 °C; 1H
NMR (250 MHz, CD2Cl2) δ 8.42 (s, 2H), 3.99 (s, 3H), 3.44 (tt,
J ) 11.9, 4.4 Hz, 1H), 3.13 (dd, J ) 17.3, 4.4 Hz, 2H), 2.87
(dd, J ) 17.3, 11.9 Hz, 2H); 13C NMR (63 MHz, CD2Cl2) δ 166.0,
165.6, 158.2, 126.3, 55.6, 37.0, 30.0. Anal. Calcd for C10H10-
N2O4: C, 54.05; H, 4.54; N, 12.61. Found: C, 53.85; H, 4.55;
N, 12.43.
(3S)-5-Methoxy-3-(2-methoxypyrimidin-5-yl)-5-oxo-
pentanoic Acid (29). Toluene (180 L) was charged to a vessel
containing anhydride 25 (9.0 kg, 40.5 mol) and quinidine (13.15
kg, 40.5 mol) under a nitrogen atmosphere. The resulting
slurry was cooled, with stirring, to -40 °C. Methanol (16.4 L,
406 mol), which had been pre-cooled to approximately 5 °C,
was then added over 15 min. The internal temperature of the
reaction mixture had risen to -35 °C by this point, and the
slurry was then stirred at this temperature for 8 h before
i
extracted twice with PrOAc (2 × 85 L) and the combined
extracts were washed with half-saturated aqueous NaCl (2 ×
38 L). The resulting organic layer was concentrated under
reduced pressure to a volume of 25 L, diluted with iPrOAc (34
L), and then concentrated again to 25 L. Crystallization of the
product had occurred during this distillation, and, after cooling
to 0 °C, the solid was collected by filtration, washing the wet-
cake with tert-butyl methyl ether (10.5 L). Drying under
vacuum at 30 °C afforded phosphorane 34 (6.28 kg, 71%) as a
cream-colored solid: mp 149.0-151.5 °C; [R]20 -85.9 (c 2.0
D
1
in MeOH); H NMR (250 MHz, CD2Cl2) δ 8.42 (s, 2H), 7.61-
7.38 (m, 15H), 3.97 (s, 3H), 3.72-3.55 (m, 2H), 3.56 (s, 3H),
2.79 (dd, J ) 15.7, 5.9 Hz, 1H), 2.65-2.54 (m, 3H); 13C NMR
(63 MHz, CD2Cl2) δ 189.3 (d, J ) 2 Hz), 172.4, 165.0, 159.1,
133.3 (d, J ) 10 Hz), 132.5 (d, J ) 3 Hz), 130.6, 129.1 (d, J )
12 Hz), 127.3 (d, J ) 91 Hz), 55.0, 53.2 (d, J ) 107 Hz), 51.8,
46.8 (d, J ) 16 Hz), 40.7, 34.8. Anal. Calcd for C30H29N2O4P:
C, 70.30; H, 5.70; N, 5.47. Found: C, 70.06; H, 5.71; N, 5.23.
tert-Butyl 2-[(7S)-9-Methoxy-7-(2-methoxypyrimidin-
5-yl)-5,9-dioxononyl]-5,6,7,8-tetrahydro-9H-pyrido[2,3-b]-
azepine-9-carboxylate (36). To the previously prepared
solution of aldehyde 24 (3.02 kg, 9.92 mol, based on HPLC
assay) in 2-propanol (∼15 L) was added phosphorane 34 (4.84
1778 J. Org. Chem., Vol. 70, No. 5, 2005