Organic Process Research & Development
Article
toxic phosgene,17 there is a growing impetus for the
development of greener and less harmful approaches to
prepare isocyanates. Alternative methods do exist, including
the Hofmann, Curtius, and Lossen rearrangements, which
avoid the use of phosgene or phosgene derivatives.18−24 They
generate isocyanates under relatively mild conditions but still
require the use of toxic reagents or elaborate precursors. For
instance, the use of an alkaline solution of bromine in the
Hofmann rearrangement and the formation of potentially
explosive azides in the Curtius rearrangement limit their use
for large-scale synthesis.25 As an alternative, the Lossen
rearrangement provides access to isocyanates under relatively
mild conditions but still requires the synthesis of a potentially
unstable hydroxamic acid.26,27 Some recent developments
using dehydrating agents, such as carbonyldiimidazole
(CDI),28 and activating reagents, such as dimethyl carbonate
(DMC),27 have received particular attention (Figure 2).
Additional developments, such as amine carboxylation using
CO2 as the carbon source,29−33 reductive carboxylation of
nitroaromatics,34 and carbamate metathesis,35 have
emerged.36−39 However, these methods still suffer from the
limited availability and stability of the commercial starting
materials, metal catalysts,40 and toxic gas reagents, which could
be disfavored by industries.
Chemical oxidation of oxamic acids into isocyanates using
peroxydisulfate in the presence of a Cu or Ag catalyst was first
disclosed in 1995 by Minisci.41 We have previously reported
that the anodic oxidation of oxamic acid derivatives in
methanol leads cleanly to the formation of the corresponding
methylcarbamates via the formation of isocyanates.42 After-
ward, Landais et al. applied this method to the preparation of a
variety of carbamates.43 Unfortunately, the methodology is
limited to the synthesis of simple carbamates that could very
often be accessed more rapidly by using the commercially
available chloroformates. Indeed, Landais’s methodology is
compatible only with alcohols as nucleophiles and requires
them to be stable toward anodic oxidation and used in a vast
excess as the solvent. A wasteful supporting electrolyte is also
needed (0.1 equiv), and the reaction is run at extremely low
current densities (5 mA·cm−2). In this work, we have
developed an improved electrolytic method for the generation
of isocyanates from oxamic acids that is applicable to the
synthesis of ureas, carbamates, and thiocarbamates (Figure 2).
This anodic decarboxylation of oxamic acids into isocyanates
uses no supporting electrolyte and is compatible with a wide
range of nucleophiles without having to use them in significant
excess.
Table 1. Optimization of the Reaction Conditions for the
Electrosynthesis of Isocyanates and the One-Pot Synthesis
of Urea 2aa
a
b
entry
base
collidine
DMAP
equiv additive (equiv) yield of 2aa (%)
1
2
3
4
5
6
7
8
9
2.5
2.5
2.5
2.5
2.5
1
−
−
−
−
−
−
quantitative
72
39
0
39
60
methylimidazole
Cs2CO3
NEt3
collidine
collidine
collidine
collidine
collidine
collidine
collidine
2
−
92
5
−
93
10
−
95
10
2.5
2.5
2.5
LiClO4 (1)
4 Å MS
−
72
c
11
quantitative
quantitative
d
e
12
a
Reaction conditions: 1a (0.32 mmol), n-propylamine (3 equiv), and
ACN (5 mL) in a 10 mL Electrasyn vial, Cgr/Cgr electrodes, 12.5 mA·
b
cm−2, 3 F·mol−1, alternating polarity (30 s) at rt. Determined by 1H
NMR spectroscopy postworkup using CH2Br2 as an internal standard.
c
d
25 mg of 4 Å molecular sieves was used. 1a (0.64 mmol) and ACN
e
(5 mL) in a 5 mL Electrasyn vial at 25 mA·cm−2. Isolated yield.
MS analyses of the reaction mixture confirmed the formation
of 1-isocyanatohexane.
Much to our delight, the electrolysis of 1a in the presence of
2.5 equiv of collidine led to the quantitative formation of the
desired urea 2aa (Table 1, entry 1). The exact effect of
collidine remains unclear and is under further investigation.
Interestingly, GC−MS analyses of the reaction mixture showed
that collidine was found intact at the end of the reaction. Both
decreasing and increasing the amount of collidine led to a
decrease in the urea yield (Table 1, entries 6−9). Changing the
base to 4-(dimethylamino)pyridine (DMAP), methylimida-
zole, or triethylamine led to a similar drop in yield, while using
an inorganic base as Cs2CO3 gave no trace of the desired urea
2aa (Table 1, entries 2−5). The addition of a supporting
electrolyte, such as LiClO4, was shown to be detrimental
(Table 1, entry 10). Moreover, using molecular sieves to
remove possible traces of moisture was shown to be
unnecessary (Table 1, entry 11). Doubling the concentration
of oxamic acid still led to the quantitative formation of the
desired urea and allowed the electrolysis to be run at a higher
current because of the solution’s increased conductivity,
shortening the electrolysis time per millimole of substrate
(Table 1, entry 12). Finally, attempts to replace acetonitrile
(ACN) with other solvents, such as dimethyl sulfoxide,
dimethylformamide, or dichloromethane, led to poor yields
and complex mixtures of products that were challenging to
separate.
RESULTS AND DISCUSSION
■
Our general strategy relies on the use of a cheap electrode
material (graphite) and easily synthesized oxamic acid
derivatives in combination with collidine to generate a
carboxylate ion in situ. In a typical experiment, the oxamic
acid is first electrolyzed, and then a nucleophile is added to the
solution postelectrolysis and allowed to react with the
anodically formed isocyanate. An acidic workup followed by
a rapid filtration over silica gel allows the isolation of the pure
coupled product. We first investigated the synthesis of ureas
from electrogenerated isocyanates. The electrochemical
conditions for the anodic decarboxylation of oxamic acid 1a
were optimized by screening bases and additives with n-
propylamine as a nucleophile (Table 1). Encouragingly, GC−
Cyclic voltammetry measurements performed on 1a showed
an ill-defined oxidation at ca. 2.25 V vs Fc/Fc+ in ACN (see
triethylamine resulted in the formation of the anion of 1a,
B
Org. Process Res. Dev. XXXX, XXX, XXX−XXX