Organic Process Research & Development
Article
(ATR-FTIR) and equipped with diamond-composite insertion
fiber probe was used for real-time in situ process monitoring.
HPLC analysis was carried out on an Agilent 1100 system
equipped with a Waters YMC ODS-AQ, S-5, 120A, 250 mm ×
4.6 mm column and detected at 210 nm. Mobile phase: A:
mixture of 0.1% H3PO4 and 0.05% HClO4 in HPLC grade H2O
with B: HPLC grade MeCN, was run in a gradient of 90%A/5%
A, flow rate = 1.0 mL/min. HPLC retention times: 4 (15.73
min); 5 (15.6 min); (1S,3R,5S)-1 (11.72 min), (1S,3R,5R)-
diastereomer 1 (11.26 min); (1R,3R,5S)-diastereomer 1 (11.45
min); (1S,3S,5S)-diastereomer 1 (12.28 min); All NMR spectra
were collected on Bruker spectrometers equipped with a 5 mm
BBI probe (1H,13C). 1H and 13C chemical shifts were calibrated
vs the deuterated solvent used.
added in over 20−30 s; then the resulted mixture was stirred
for 1 h at 10 °C. L-4-Hydroxyproline methylester HCl (2.04 g,
5.71 mmol) was added in one portion. The reaction was
followed by recording IR (256 scans/min, 1 spectrum/min
acquisition) for 1.5 h.
The experiment was repeated while varying the L-4-
hydroxyproline methylester-HCl amounts as follows: Experi-
ment 1: 2.04 g, 1.1 equiv; Experiment 2: 2.78 g, 1.5 equiv;
Experiment 3: 3.71 g, 2.0 equiv.
(S)-4-(tert-Butyl)-2-cylopentyloxy-5(4H)-oxazolone (9).
The above tosyl chloride procedure was repeated on 1.2 g of
capped-tert-leucine 4. A 2 mL sample was removed from the
reaction mixture after 1 h from the addition of tosyl chloride.
The sample was passed through a short column containing 10 g
silica gel and eluted with 30 mL MeCN. The volatiles were
removed under reduced pressure (30 mbar) to give 120 mg of
Methyl (S)-2-(Cyclopentyloxycarbonylamino)-3,3-di-
methylbutanoate (5). Pivaloyl Chloride Procedure. To a
50 mL vessel, equipped with nitrogen inlet, mechanical stirrer,
IR probe recording every 30 s, and thermocouple, was added
NMM (5.5 mL, 49.0 mmol) to a cold (5 °C) solution of
capped-tert-leucine 4 (2.38 g, 9.8 mmol) in THF or MeCN (10
mL) while stirring at 300 rpm. A solution of pivaloyl chloride
(1.3 mL, 10.76 mmol) in MeCN (1.5 mL) was added in over 2
min. The reaction mixture stirred for an additional 1 h at 5 °C.
L-4-Hydroxyproline methylester HCl (1.95 g, 1.1 equiv) was
added in one portion. The reaction stirring was continued at 5
°C for 16 h, at which point IR indicated the end of the reaction.
Water (10 mL) was added, the organic solvent was removed
under reduced pressure, and then the product was extracted
with EtOAc (30 mL), washed with water (5 mL), dried over
MgSO4, and then concentrated under reduced pressure (30
mmHg). Purification by silica gel column, using 25% EtOAc in
hexanes (Rf = 0.3), provided 2.5 g of the product in 70% yield.
Tosyl Chloride Procedure. To a 50 mL reaction vessel,
equipped with a nitrogen inlet, mechanical stirrer, IR probe
recording every 30 s, and thermocouple, was added NMM (5.5
mL, 49.0 mmol) to a cold (5 °C) solution of capped-tert-
leucine 4 (2.38 g, 9.8 mmol) in THF or MeCN (10 mL) while
stirring at 300 rpm. Tosyl chloride (2.05 g, 10.76 mmol) was
added in one portion. The resultant mixture was stirred for 1 h
at 5 °C until IR data indicated complete consumption of 4. L-4-
Hydroxyproline methylester HCl (1.95 g, 1.1 equiv) was then
added in one portion. The reaction stirring was continued at 5
°C and was followed by recording IR for 1.5 h. Water (10 mL)
was then added, the organic solvent was removed under
reduced pressure, and the product was then extracted with
EtOAc, washed with water (5 mL), dried, and then
concentrated under reduced pressure. Purification by SGC
(25% EtOAc in hexanes, Rf = 0.3) provided 3.2 g (89%) of the
1
oxazolone 9 in good purity and ∼80% yield: H NMR (400
MHz, CDCl3, 5.3 (m, 1H), 4.0 (s, 1H), 2−1.5 (m, 8H), 1.05 (s,
9H). 13C NMR (100 MHz, CDCl3): 174.8, 156.9, 83.4, 73.7,
31.9, 24.8, 22.9. Exact Mass: Calculated, [C12H19NO3 + H+]
226.1438; Experimental, 226.1428.
(2S,4R)-1-((S)-2-(Cyclopentyloxycarbonylamino)-3,3-
dimethylbutanoyl)-4-hydroxy-pyrrolidine-2-carboxylic
Acid (1). Pilot Plant Procedure. A 100-gal glass reactor was
charged with capped-tert-leucine 4 (15.0 kg, 61.65 mol, 1
equiv) and MeCN (30.0 L). The mixture was cooled to 0 °C
followed by addition of NMM (31.4 kg, 308.3 mol, 5.0 equiv)
to give a colorless solution. The internal temperature was then
reduced to −20 °C, and a solution of tosyl chloride (12.15 kg,
63.75 mol, 1.03 equiv) in MeCN (30.0 L) was added over 80−
100 min. The internal temperature was maintained below 5 °C.
The resulting mixture was stirred for an additional 1 h from the
end of the addition at 0 °C, then cooled to below −2 °C. A
slurry of L-4-hydroxyproline methylester HCl (12.25 kg, 67.50
mol, 1.1 equiv) in MeCN (30.0 L) was then added over 25−30
min, maintaining the temperature below 10 °C during the
addition. The mixture was held for 1.5 h at 0−15 °C, and
HPLC analysis showed that less than 0.22% of 9 remained
(checked as the benzylamide derivative). LiOH (3.2 M, 90.0 L,
12.10 kg in 85.5 L H2O; 288.0 mol,4.67 equiv) was then added
to this mixture of ester 5 over 40 min, while maintaining the
internal temperature below 15 °C. The mixture was then
warmed to 23 °C and stirred for an additional 1 h; HPLC
analysis showed complete consumption of the intermediate
ester. The MeCN was removed by distillation under reduced
pressure (30−45 °C/30 mbar), then HCl (6 N, 25.5 L, 28.4 kg,
153.0 mol) was added over 25 min while the internal
temperature was maintained below 35 °C. The final pH value
was 7−8. Residual MeCN was then removed by distillation (45
°C/30 mbar) to below 1% w/w. The mixture was then heated
to 60 °C, and HCl (6 N, 28.75 kg, 154 mol) was slowly added
to reach pH 3.6; then the batch was seeded with a slurry of 75 g
dipeptide acid 1 seeds in 1 L H2O. The agitation was continued
at 60 °C for 30 min to establish a seed bed. An additional
charge of HCl (6 N, 11.05 kg) was then added over 1 h to
reach pH 0.99 at 60 °C (pH 1.3 at 23 °C). After stirring for an
additional 1 h at 60 °C, the mixture was cooled to 23 °C over 1
h and then aged at that temperature for an additional 1 h. The
slurry was then filtered (about 50 min), and the filter cake was
washed with HCl (0.1 N, 2 × 25.0 L), then with H2O (25.0 L).
The solid was dried at 50 °C/30 mbar with an N2 bleed to give
20.65 kg of dipeptide acid 1 as a white crystalline solid in 91%
overall yield. HPLC purity: 99.91%; wt % purity: 101.14%;
1
desired product. H NMR (400 MHz, CDCl3, major rotamer
reported): 5.44 (d, J = 9.4 Hz, 1H), 5.02 (br s, 1H), 4.65 (t, J =
8.5 Hz, 1H), 4.50 (s, 1H), 4.25 (d, J = 9.5 Hz, 1H), 3.97 (d, J =
11.1 Hz, 1H), 3.73 (m, 1H), 3.71 (s, 3H), 2.45 (m, 1H), 2.0
(m, 1H), 1.9−1.5 (m, 8H), 1.02 (s, 9H). 13C NMR (100 MHz,
CDCl3, both rotamers): 172.6, 170.9, 156.8, 78.1, 70.1, 59.0,
57.8, 56.5, 52.2, 37.5, 35.7, 32.9, 32.6, 26.2, 23.7. Exact Mass:
Calculated, [C18H30N2O6 + H+] 371.2165; Experimental,
371.2177.
Kinetics Experiments. To a 200 mL reaction vessel,
equipped with nitrogen inlet, mechanical stirrer, IR probe
and thermocouple, was added NMM (2.8 mL, 25.5 mmol) to a
cold (0 °C) solution of capped-tert-leucine 4 (1.2 g, 5.19
mmol) in MeCN (20 mL) while stirring at 250 rpm. A solution
of tosyl chloride (1.0 g, 5.2 mmol) in MeCN (2.5 mL) was
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dx.doi.org/10.1021/op400285y | Org. Process Res. Dev. XXXX, XXX, XXX−XXX