Q. Han, et al.
AppliedCatalysisA,General605(2020)117807
styreneoutlet + ethylbenzeneoutlet
conventional ion-exchange procedure with aqueous solution of corre-
sponding metallic nitrate [58]. The specific preparation methods of
dehydrogenation catalysts mentioned above were described in our
Y
methanolinlet
(5)
(6)
(7)
styreneoutlet
ethylbenzeneoutlet
2.1.3. Preparation of boron-containing catalyst
styreneoutlet
methanolinlet
Y
SiO2 was loaded with the aqueous solutions of boric acid (Tianjin
Kemiou Chemical Reagent Co. Ltd., 99.5 %) by conventional incipient
wetness impregnation, in which the loading amount of boric acid was
16 wt%. After impregnation, the solid was dried at 120 °C overnight and
subsequently calcined in air stepwise up to 600 °C for 6.0 h. The ob-
tained material was denoted as B/SiO2.
Similarly, the reaction of HCHO with toluene was also manipulated
by pumping a mixture liquid into fixed-bed flow reactor. The mixture
liquid was comprised of toluene and triformol (molar ratio of 18/1,
corresponding to toluene/HCHO molar ratio of 6/1), and the triformol
was used as a precursor for in situ producing HCHO [8,13]. The
pumped triformol was first decomposed into HCHO over H3PO4/SiO2
catalyst at about 295 °C.
2.1.4. Preparation of composite catalyst
The composite catalysts were prepared by a simple granule-stacking
method. Specifically, CsX, dehydrogenation catalyst and B/SiO2 were
pelleted into 20–40 mesh respectively, and then the separate samples
were mixed with a varied mass ratio while keeping the amount of CsX
constant of 1.0 g. The obtained catalysts were denoted as CsX-DE-a-B/
SiO2-b, therein DE referred to the kind of dehydrogenation catalyst, and
a and b referred to the mass content of dehydrogenation catalyst and B/
SiO2 to CsX respectively. If not specified, the mass content of dehy-
drogenation catalyst and B/SiO2 to CsX was 0.15 and 0.20, respectively,
and the composite catalyst was denoted as CsX-DE-B/SiO2.
2.3. Catalyst characterization
Powder X-ray diffraction (XRD) was performed on a PANAlytical
X’Pert Pro X-ray diffractometer using Cu Kα radiation (λ = 1.54059 Å)
at 40 kV and 40 mA. The morphological information and element dis-
tribution were examined with scanning electron microscopy (SEM) and
energy dispersive X-Ray spectroscopy (EDX) analysis obtaining on a
JSM-7800 F microscope. The composition of a catalyst was quantified
using X-ray fluorescence (XRF) spectroscopy on a PANAlytical Zetium
X-ray fluorescence spectrometer. In-situ FTIR spectroscopy of adsorbed
methanol was operated on Bruker Tensor 27. A thin wafer (about
10 mg) sample was placed in an in-situ cell with KBr windows. Prior to
measurement, the sample was pretreated at 500 °C for 1.0 h in a va-
cuum. All of samples were exposed to 220 Pa methanol at 350 °C for
30 min, and the spectrum were recorded at room temperature. The
acidity and basicity of catalyst were characterized by Temperature-
Programmed-Desorption of NH3 and CO2 measurement (NH3-TPD and
CO2-TPD) on a Micromeritics Autochem 2920, respectively. At first,
each catalyst sample loaded in a quartz U tube was pretreated under Ar
flow for 1.5 h at 550 °C, and then cooled to the desired temperature.
The sample was saturated with 8 % NH3/He (vol./vol.) at 100 °C or CO2
at 80 °C for 30 min. Subsequently, the recording was started at a heating
rate of 10 °C/min to 600 °C. Desorbed NH3 or CO2 was detected con-
tinuously as a function of temperature by TCD. For CO2-TPD experi-
ment, a cold trap filling with a mixture of m-xylene and liquid nitrogen
(−47 °C) was installed upstream to avoid the possible errors caused by
water.
The mortar mixing samples of CsX, dehydrogenation catalyst and B/
SiO2, which were separately ground for 15 min preliminarily, were
manually mixed in an agate mortar for 15 min. Here, the mortar mixing
catalysts were denoted as CsX∼DE∼B/SiO2, where DE referred to the
dehydrogenation catalyst and the mass content of dehydrogenation
catalyst and B/SiO2 to CsX were 0.15 and 0.20, respectively.
2.2. Activity measurements
The conversion of toluene and methanol was performed in a fixed-
bed flow reactor. Typically, a certain amount of the composite catalyst
with grain sizes of 20–40 mesh was loaded in a quartz tube and pre-
treated at 550 °C under a flow of air (40 mL/min) for 1.0 h before re-
action. The liquid mixture with a toluene and methanol molar ratio of 6
was fed into the reactor at a weight hourly space velocity (WHSV) of 2
h−1 with a constant helium flow rate of 10 mL/min at a reaction
temperature of 430 °C unless otherwise stated.
Products were analyzed by on-line gas chromatographs (Angilent
GC7890A), which were equipped with a thermal conductivity detector
(TCD) and a flame ionization detector (FID). A Porapark Q (4 m × 1/
8″) packed column was connected to TCD, while an Agilent CP-WAX
(25 m × 32 μm × 1.2 μm) capillary column was connected to FID. The
light gas (H2, CH4, CO, CO2) and HCHO were analyzed by TCD, while
other products were analyzed by FID. The catalytic performance after
50 min of reaction was typically used for discussion.
3. Result and discussion
CsX with CsED of 46.3 % was used as the main component for side-
chain alkylation of toluene in combination with methanol dehy-
drogenation catalyst and B/SiO2 by a granule-stacking way to finally
generate composite catalysts. The catalytic behavious of composite
catalysts for conversion of toluene with methanol was displayed in
Methanol conversion (XCH3OH), toluene conversion (Xtoluene), side-
chain alkylation in alkylation products selectivity (Sside-chain), CO and
CO2 yield (YCO+CO2), styrene and ethylbenzene yield (YST+EB), styrene/
Compared with catalytic performance of CsX, Xtoluene, YST+EB, ST/
EB and YST increased over all composite catalysts, demonstrating that
introducing methanol dehydrogenation components and B/SiO2 to-
gether could improve the catalytic activity for side-chain alkylation of
toluene. Meanwhile, the ternary composite catalysts showed high side-
chain alkylation in alkylation products selectivity except CsX-ZrO2/
SiO2-B/SiO2, which could be attributed to the existence of Brønsted
acid sites on ZrO2/SiO2 [13,64]. The results indicated that our strategy
of toluene with methanol into styrene by designed the ternary com-
posite catalysts is practical and worth in-depth studies.
ethylbenzene molar ratio in products (ST/EB) and styrene yield (YST
)
were calculated according to the equations shown below:
methanolinlet methanol and DMEoutlet
methanolinlet
(1)
(2)
tolueneinlet tolueneoutlet
tolueneinlet
styreneoutlet + ethylbenzeneoutlet
styreneoutlet +
ethylbenzeneoutlet +
xyleneoutlet
(3)
(4)
Compared with the binary composite catalysts comprised of dehy-
drogenation catalysts and CsX (Table S2), introduction of B/SiO2 could
significantly improve ST/EB and YST (Table 1), as well as decease YCO
COoutlet + CO2
outlet
methanolinlet
3