T. Pasini et al. / Journal of Catalysis 317 (2014) 206–219
207
building blocks, as key precursors for the production of biofuels
and chemicals [75–79]. The upgrading of these molecules includes,
among others, the hydrogenation of carbonyl groups to the
corresponding aromatic alcohols, furfuryl alcohol (FFA), and
catalysis in organic synthesis, for example alcohols, resulted in a
substantial decrease in activity. For example, FAL was totally
reduced to 2-methylfuran by contact with 1,4-butanediol, using a
Cu–Zn–Al catalyst at 225 °C, but the reaction needed the presence
2
,5-bis(hydroxymethyl)furan (BHMF), respectively (Scheme 1).
FFA is used as a modifier for phenolic and urea resins, as a non-
2
of a large excess of H [69,106]. Nagaraja et al. [68] showed that
Cu–MgO catalysts made possible the reduction of FAL to FFA with
reactive solvent in the production of epoxy resins, as a chemical
intermediate for producing lubricants, and for the synthesis of
lysine, vitamin C, and tetrahydrofurfuryl alcohol. It is industrially
produced through the hydrogenation of FAL, which is carried out
in either the vapor or the liquid phase. The industrial catalyst is
made of a mixed Cu–Cr oxide [80,81]; in general, Cu-based cata-
lysts catalyze the gas-phase hydrogenation of FAL to FFA with good
selectivity [65,82–86]. Indeed, hydrogenation may lead to several
compounds, because of the hydrogenolysis of the CAO bond,
decarbonylation, hydrogenation, and furan ring opening; therefore,
alternative, Cr-free, highly-selective catalysts that can operate at
mild conditions have been sought. Alternative catalysts studied
include the following: (a) systems based on Ni or Co-Raney, and
Ni or Co alloys with Cu, Fe or Ce, for liquid-phase hydrogenation,
which may reach 98% selectivity to FFA [87,88]; Ni–B and Co–B
amorphous alloys [89–92] are some examples. On the other hand,
undoped silica-supported Ni mainly catalyzes the formation of
ring-opening products (butanal, butanol, and butane); (b) sup-
ported Pt and Pt/Sn-based systems, also containing various pro-
moters [93,94]; (c) supported Ru [95] and Ru(II) bis(diimine)
homogeneous complexes [96]; and (d) supported Ir [97]. Con-
versely, silica-supported monometallic Pd and bimetallic Pd–Cu
mainly catalyze the formation of the decarbonylation product,
cyclohexanol as the HT agent in the 200–300 °C T range, without
needing the H input, but with a yield of FFA no higher than 60%.
2
Recently, a 99% yield of FFA was achieved using isopropanol as
the HT alcohol, with a Ru carbene complex as the catalyst, KOtBu,
KOH, and THF as the solvent, at 60 °C and 24 h reaction time [107].
The catalytic conversion of HMF to dimethylfuran, dimethyltetra-
hydrofuran, and 2-hexanol was obtained over Cu-doped metal
oxides in supercritical methanol [108].
Here, we report on the reduction of FAL and HMF to the
corresponding unsaturated alcohols, FFA and BHMF, using a simple
procedure which enables selective HT from methanol to reactants,
with MgO as the HT catalyst. The reaction is carried out in a liquid
monophasic system, in which methanol also acts as a fully recycla-
ble solvent, since the only co-products obtained in methanol trans-
2 4
formation are gaseous compounds, i.e. CO, CO , and CH . Moreover,
we extended the procedure to other aldehydes and ketones, in
order to demonstrate the general soundness of the approach used.
The further aim of the present work was to assess the reaction
mechanism, through the validation of the reactivity experiments
by means of DFT calculations. This allows the identification of
validity boundary conditions and limitations of the method used
for carbonyl reduction.
2 3
furan [98]. Recently, Hermans reported that Fe O -supported Cu
and Ni catalysts permit over 70% selectivity to FFA at moderate
FAL conversion, with isopropanol as the H-transfer reagent;
2. Materials and methods
however, Pd/Fe
2
O
3
exhibited extraordinary activity in the
2.1. Catalyst preparation and reactivity experiments
further hydrogenolysis to methylfuran, to the ring-hydrogenated
compound, and to furan, with a combined yield of 62% under
continuous flow conditions. A similar performance was shown
with HMF [99].
MgO was prepared by means of thermal decomposition of
brucite. Brucite was synthesized following the conventional
co-precipitation method reported in the literature [109,110]. A
The reduction of HMF to BHMF (or to the saturated molecule,
,5-bis(hydroxymethyl)tetrahydrofuran, DHMTHF) has been
Mg(NO
3
)
2
ꢀ6H
2
O (Sigma–Aldrich) aqueous solution was added
2
dropwise into a solution containing 1 M NaOH (Sigma–Aldrich).
While the brucite was precipitating, the slurry was maintained at
55 °C and pH 10.5. At the end of the precipitation, an 1 h aging
treatment was carried out in order to increase the crystallinity of
the formed phase. The obtained solid was then filtered and washed
with 2 L water per gram of solid. Lastly, brucite was dried at 70 °C
in static air overnight. The precursor obtained was calcined in air at
450 °C for 5 h. Both phases of the precursor and magnesium oxide
were characterized by means of X-ray diffraction, using a Bragg/
Brentano X’pertPro PANalytical diffractometer (5–80° 2h, with
studied previously in the literature by a number of authors (see
the recent review on the reduction of FAL and HMF [100]). For
example, catalysts based on Ni, Cu, Pt, Pd, or Ru in a neutral solu-
tion have made it possible to obtain aromatic compounds, whereas
when used in acidic solution, the main products were ring-opened
compounds. Ni–Pd bimetallic catalysts gave primarily DHMTHF
selectivity 96%) [101,102].
As for the catalytic HT aimed at the reduction of FAL and HMF,
the reduction of the latter into BHMF has recently been achieved
with an excellent yield using formic acid (which is used as a source
(
acquisitions of 10 s every 2h 0.1°). The surface area of MgO
2
of H
2
) [103,104] and various catalysts based on Ir or Ru complexes.
(125 m /g) was measured using
a
Fisons Sorpty 1750 CE
This reaction was carried out at mild conditions, at 40 °C, in THF
solvent; the presence of a base greatly accelerated the reaction rate
instrument (single point BET method). The analysis was conducted
after dry-treating the sample at 120 °C.
[
105]. Conversely, hydrogen donors traditionally used for HT
The following reagents and products were used for reactivity
experiments: furfural (FAL) (Sigma–Aldrich), 5-hydroxymethyl-
furfural (HMF) (Sigma–Aldrich), furfuryl alcohol (FFA) (Sigma–
Aldrich), and 2,5-bis(hydroxymethyl)furan (BHMF) (Toronto
Research Chemicals). The hydrogenation of FAL and HMF was car-
ried out using a Parr Instrument 4561 autoclave reactor (300 mL
capacity). The reaction was carried out in methanol, using the
appropriate amount of catalyst. If not otherwise indicated, each
test was conducted for 3 h at 160 °C, with the following amounts
of reagents: 50 mL methanol; 1.21 mmol FAL or HMF; 0.5 g MgO;
1
bar of nitrogen. After loading the methanol, reactant, and
catalyst, the autoclave reactor was purged 3 times with N
20 bar) and then pressurized at 1 bar (N ). The temperature was
increased up to 160 °C and the reaction mixture was stirred at
2
(
2
Scheme 1. Hydrogenation of FAL and HMF to FFA and BHMF, respectively.