J. C. M. van Hest, F. P. J. T. Rutjes et al.
FULL PAPERS
GC-FID equipped with a Quadrex 007 1701 column (length: 10 m, inter-
nal diameter: 0.1 mm, film thickness: 0.1 mm), using a temperature pro-
gram starting at 988C for 0.85 min with subsequent ballistic heating with
a set temperature of 2358C for 1.0 min, a linear flow rate of 1 ms , and
a split ratio of 750. An analysis cycle time of approximately 3 min was
used.
Preparative-Scale Continuous Reaction
The optimal conditions for the 140 nL reactor were trans-
ferred to a 500 nL internal volume microreactor in order to
conduct the same oxidation on a preparative scale. For this
purpose, a standard commercially available stainless steel
continuous-flow reactor with an internal diameter of 125 mm
was selected and the optimal settings from the screening ex-
periments were applied (Table 2). The reaction fluids were
À1
Microreactor setup: All syringes (Harvard apparatus; high-pressure sy-
ringe, 2 mL) mounted on a syringe pump (New Era; type NE-1000 or
NE-500) were connected to FEP tubing (1.59 mm OD, 254 mm ID). At
the end of each tubing, a special ꢀflat-bottom headless nutꢁ (Upchurch
Scientific; type: M 660) was mounted which pressed down onto a flat
bottom ferrule (Upchurch Scientific; type: M 650) to achieve a leak-free
fluid connection to the microreactor. The microreactor was placed in a
continuously pumped through the reactor for approximately
À1
2
h, with a substrate throughput of 0.5 gh . The aldehyde
[
17]
custom-designed chip holder
with threaded holes on the top side in
yield of the outflow was monitored at intervals and always
appeared greater than 96% with only traces of byproduct
based on GC analysis. This confirms that the initially identi-
fied optimal oxidation conditions can also be successfully
applied to a larger microreactor system, while aldehyde
yields compare favorably to those observed by Kawaguchi
et al. (75% yield at 208C) and Van der Linden (84% at
which the nuts were screwed. For temperature control, a custom-designed
heater (Peltier element) was used, which was slid into the microreactor
chip holder and contacted to the microreactorꢁs bottom side. A stainless
steel needle (UpChurch Scientific; type U 106 1/100” ID 1/16” OD,
custom prepared needle tip) was used as outlet.
Gilson 223) was used to dispense all samples during reaction screening.
The pumps, robot, and temperature controller were automatically con-
trolled with custom-designed software program (developed by
A sample robot
(
a
2
08C). Furthermore, the observation that this particular re-
Fraunhofer IMS, Duisburg, Germany).
action is easily scaled up to higher diameter tubing is in line
with the findings of Van der Linden, indicating that mixing
efficiency is not a limitation up to a certain tubing diameter,
even for these ultrafast reactions.
Microreactor: The actual microreactor was fabricated from borosilicate
glass by Micronit Microfluidics BV, Enschede, The Netherlands (HF
etched). Chip dimensions: length 45 mm, width 15 mm, height 2.2 mm.
Channel dimensions: width 120 mm, depth 55 mm, total length 26 or
1
0
320 mm, depending on desired residence time. Reaction volumes were
.14 or 7.02 mL, respectively.
Runs 1 and 2 using setup 1: The first syringe was loaded with liquid A
containing benzyl alcohol 1 (R=Ph; 1.35 g, 12.5 mmol), DMSO (4.88 g,
Conclusions
6
2.5 mmol), and 1-bromo-3,5-dimethylbenzene (2.04 g, 11.0 mmol, inter-
We have shown that it is possible to employ an automated
microreactor platform to optimize a very fast and exother-
mic reaction. Five factors (temperature, substrate concentra-
tion, stoichiometries of two reagents, and reaction time)
were investigated simultaneously in continuous-flow micro-
reactors for optimization of the selective oxidation of benzyl
alcohol to benzaldehyde. Employing a very short mixing
and reaction time of only 32 ms, the optimal reaction tem-
perature was found to be 708C, approximately 1508C higher
than under conventional batch conditions. This remarkable
difference shows both the potency of continuous-flow
chemistry as well as the urgency of a paradigm shift in the
design of chemical reactions when carried out under contin-
uous-flow conditions.
The optimal conditions were also applied to a larger mi-
croreactor system to synthesize the aldehyde product on a
preparative scale. In conclusion, the oxidation could be per-
formed at around 96% conversion in a continuous-flow mi-
croreactor, both on a small and a preparative scale, which
clearly underlines the potential of flow chemistry in organic
synthesis. Furthermore, efficient multivariate screening is re-
quired when dependency between multiple parameters af-
fects reaction efficiency.
nal standard) dissolved in dichloromethane (total volume 25 mL). The
second syringe was loaded with liquid B containing TFAA (5.25 g,
2
5 mmol) and 1,2-dichlorobenzene (1.95 g, 13.3 mmol, internal standard)
dissolved in dichloromethane (total volume 25 mL). The third syringe
was filled with DIPEA (liquid C, neat). Liquid D was prepared by dis-
solving 1-bromonaphthalene (0.1% v/v, internal standard) in dichlorome-
thane. Syringes with liquids A to C were then connected to the micro-
reactor system. Of each reaction mixture, 20 mL was collected in 500 mL
of liquid D. Owing to the varying flow rates, sampling times differed for
every experiment. All reaction conditions were randomized. All samples
were analyzed with GC. Retention times were 0.77, 0.81, 0.91, 1.10, 1.17,
and 1.77 min for benzaldehyde 4, TFA ester 8, 1,2-dichlorobenzene,
benzyl alcohol 1, 1-bromo-3,5-dimethylbenzene, and 1-bromonaphtha-
lene, respectively.
Run 3 using setup 2: The first syringe was loaded with liquid A contain-
ing benzyl alcohol 1 (R=Ph; 2.70 g, 25.0 mmol) and 1-bromo-3,5-dime-
thylbenzene (2.04 g, 11.0 mmol, internal standard) dissolved in dichloro-
methane (total volume 25 mL). The second syringe was loaded with liq-
uid B containing DMSO (9.76 g, 125 mmol) and 1,3,5-trimethylbenzene
(
1.30 g, 10.8 mmol, internal standard) dissolved in dichloromethane (total
volume 25 mL). The third syringe was loaded with liquid C containing
TFAA (21.0 g, 100 mmol) and 1,2-dichlorobenzene (1.95 g, 13.3 mmol, in-
ternal standard) dissolved in dichloromethane (total volume 25 mL). The
fourth syringe was loaded with liquid D containing 1,3-dimethylnaphtha-
lene (1.47 g, 9.43 mmol, internal standard) dissolved in dichloromethane
(
total volume 25 mL). The fifth syringe was filled with DIPEA (liquid E,
neat). Liquid F was prepared by dissolving 1-bromonaphthalene (0.1%
v/v, internal standard) in dichloromethane. Syringes with solutions A to E
were then connected to the microreactor system. Of each reaction mix-
ture, 20 mL was collected in 500 mL of liquid F. Owing to the varying flow
rates, sampling times differed for every experiment. All reaction condi-
tions were randomized. All samples were analyzed with GC. Retention
times were 0.63, 0.77, 0.81, 0.91, 1.10, 1.17, 1.63, and 1.77 min for 1,3,5-tri-
methylbenzene, benzaldehyde 4, TFA ester 8, 1,2-dichlorobenzene,
benzyl alcohol 1, 1-bromo-3,5-dimethylbenzene, 1,3-dimethylnaphthalene,
and 1-bromonaphthalene, respectively.
Experimental Section
GC analysis: All GC analyses were performed off-line. The effluent of
the microreactor was diluted using dichloromethane marked with an in-
ternal standard in order to constantly monitor flow rates as previously
[
16]
demonstrated.
GC analysis was performed on a Shimadzu GC 2010
804
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Chem. Asian J. 2010, 5, 799 – 805