Journal of The Electrochemical Society, 150 ͑6͒ H129-H134 ͑2003͒
H129
0013-4651/2003/150͑6͒/H129/6/$7.00 © The Electrochemical Society, Inc.
The Reactive Surface Sites and the H2S Sensing Potential for
the SnO2 Produced by a Mechanochemical Milling
a,z
U. Kersen and M. R. Sundbergb
¨
aDepartment of Electrical and Communications Engineering, Laboratory of Electromechanics, Helsinki
University of Technology, Fin-02015 Finland
bDepartment of Chemistry, Laboratory of Inorganic Chemistry, University of Helsinki, Fin-00014 Helsinki,
Finland
SnCl2 powder was milled with Ca(OH)2 and K2CO3 powder respectively in a ball mill at room temperature and in an air
atmosphere. Pure SnO2 was obtained by removal of the CaCl2 or KCl by-product by washing the powder. An initial composition
of SnCl2 , K2CO3 , and Cr(NO3)3•9H2O was milled to produce the doped SnO2 phase with Cr on the surface. Heat-treatment
results in the formation of a tetragonal phase. The infrared spectra for the different powders and from thick films of these materials
are reported. An important finding is that during milling in the presence of water, OH groups are formed at the surface in great
numbers. After heat-treatment at 400°C or higher, the OH bonds of adjacent grains are probably transformed into Sn-O-Sn bridges.
Washing the material with pure ethanol, instead of water, can result in the reduction of intensity for the band at 1450 cmϪ1 due to
the presence of the bridge bonding Sn-O-Sn. On exposure to H2S and CO gas, the SnO2 film prepared from anhydrous powder,
has higher sensitivity than the SnO2 film, prepared from hydrated powder. It is shown that the SnO2 produced by mechanochemi-
cal synthesis can be successfully applied to a H2S gas sensor.
© 2003 The Electrochemical Society. ͓DOI: 10.1149/1.1570414͔ All rights reserved.
Manuscript submitted August 19, 2002; revised manuscript received December 16, 2002. Available electronically April 11, 2003.
inorganic sol-gel route, where tetrachloride is used as a tin precur-
sor. Heating at 350°C causes complete decomposition of organic
compounds, and FTIR shows a broad band in the range 3750-2500
cmϪ1 due to different O-H stretching modes of alcohol. Molecular
water and Sn-OH groups are not present, only the band of SnO2
vibrations at about 600 cmϪ1 and that of a lattice mode at about 690
cmϪ1 is observed.5 The measured FTIR spectra in the range 4000-
800 cmϪ1 revealed different bands, assigned to the unsymmetrical
hydroxyl stretching, water deformation, and surface hydroxyl
stretching modes.2-4
The repeated ball-powder collisions during milling induce struc-
tural changes and continually regenerate the reacting interfaces, al-
lowing chemical reactions to occur.6 Extensive surface treatment by
use of high rotation speeds ͑100-200 rpm͒ and enhanced ball-to-
powder mass ratio ͑10:1͒ during milling give rise to quite different
surfaces, which may lead to differences in surface charge and hence
intergranular barrier heights. The presence of free water causes a
considerable change in the reactivity of the surface. Thus, mecha-
nochemically synthesized SnO2 surfaces may have considerably dif-
ferent chemical compositions and reactivities than those prepared by
other methods.2-4 It was found in the present work that with appro-
priate selection of milling conditions and chemical reaction, it is
possible to reduce the intensity of the antisymmetric Sn-O-Sn modes
of surface-bridging oxide at 1450 cmϪ1. Hydroxyls attached to Sn
atoms are highly electron accepting, causing the resulting complex
to be strongly dipolar.7 Thus, the consumption of surface OH groups
by reacting with gas could lead to an increase in the conductance.
The aim of this work is to present more information about the
surface composition and reactivity of SnO2 powder used in the
preparation of a gas sensors. Neither the study of the surface reac-
tivity of mechanochemically synthesized particles, nor the influence
of the surface reactivity to the gas-sensing response, have been re-
ported before.
The current methods of fabrication of semiconductor SnO2 gas
sensors requires the use of nanocrystalline powder with grain size of
less than 20 nm. After synthesis the powder is mixed with organic
solvent to form a paste. Nanosized SnO2 powders for gas sensing
applications have been produced by several methods, including sol-
gel processing, spray pyrolysis, pulsed laser ablation, chemical va-
por deposition, and sputtering. Often nanocrystalline structures ob-
tained by these methods have a high state of agglomeration.
Mechanochemical processing ͑MCP͒ is an alternative method for
the production of nanosized powders, where separated nanoparticles
can be formed.1 This method is not time consuming and is of low
cost.
Only one previous paper has been published on the uses of SnO2
thin films prepared by mechanochemical processing as a gas sensor.2
Separated tin dioxide nanoparticles, averaging 24 nm, were pro-
duced, and examined by X-ray photoelectron spectroscopy ͑XPS͒,
but in this work, the surface was not characterized by infrared spec-
troscopy.
In this paper, the synthesis of SnO2 nanoparticles by MCP is
reported. It is found that the details of powder synthesis and pro-
cessing have a large influence on the final electrical properties of the
gas-sensitive layer. Since the surface reactions important to the gas
sensing mechanism are complex, involving the transfer of electronic
charges, it is important to analyze the reactive surface sites.
Fourier transform infrared ͑FTIR͒ spectrometry is a reliable tool
for the determination of existing surface species; however, large
differences in sensor fabrication lead to very different surfaces, mak-
ing it difficult to compare results obtained by different authors. The
FTIR spectra of SnO2 powders calcined at 250°C ͑for use in im-
proved sol-gel fabricated thick film gas sensors͒ shows bands at
1632 cmϪ1 indicating the presence of adsorbed water and also hy-
droxyl absorption bands in the range 2000-3600 cmϪ1. The water
content and associated lattice distortions largely disappear after
heat-treatment above 450°C as indicated by the disappearance of the
associated absorption bands.3 Another synthesis method based on
the microwave treatment of a solution of tin chloride produces pow-
der precursors in a few minutes. In the infrared spectrum at 450°C
there are again clear absorption bands from molecular water and
hydroxyl groups associated with lattice distortions and defects.4
SnO2 thin films may also be prepared by using a chloride-based
Experimental
Nanosized SnO2 powder particles were produced by mecha-
nochemical synthesis, where a milling process of duration 4 h was
performed at room temperature in a centrifugal type mill. Two
chemical reactions were used. The first one is
SnCl ϩ Ca OH͒ → SnO ϩ CaCl ϩ H O
͓1͔
͑
2
2
2
2
It is important to notice that this reaction produces water. The start-
ing materials ͑2.33 g of SnCl2 , 0.91 g of Ca(OH)2 , and 15.45 g of
z E-mail: ukersen@hotmail.com
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