S.M. Coman et al. / Journal of Catalysis 251 (2007) 388–399
389
ylic acids as a source of carbocation in direct-coupling ho-
mogeneous and heterogeneous catalytic processes have been
described [16–19]. These latter approximations, which have in
common the presence of nucleophilic activators, overcome the
undesirable wastes (because water is the main byproduct), and
the entire carboxylate amount is reactive.
hexadecyltrimethylammonium bromide [CTABr], SnCl2, triflic
acid, NaOH, HCl, and ethanol) were analytically pure and were
used as received from Aldrich. The unimodal (SnTf-MCM-41)
and bimodal (SnTf-UVM-7) porous catalysts were prepared
in a two-step synthesis in which the triflic acid was incorpo-
rated into previously synthesized mesoporous tin-containing
silicas. The Sn incorporation inside the pore walls was carried
out using the Atrane method [27], which enables preparation
of a unimodal or bimodal porous mixed oxide working under
strong (pH 11 to 12) or moderate (pH 8 to 9) basic conditions,
respectively. The resulting tin-doped silicas are designated Sn-
MCM-41 and Sn-UVM-7, respectively.
On the other hand, the synthesis of (dl)-[α]-tocopherol
is of great importance for the pharmaceutical industry and
also in the area of functional foods. In classical synthesis,
this is done through the acid-catalyzed condensation of 2,3,6-
trimethylhydroquinone (TMHQ) with isophytol (IP) using both
Brønsted and Lewis acid catalysts. Corrosion caused by the
acidic media, contamination of the wastewater with acids and
zinc ions, and the difficult purification of (dl)-[α]-tocopherol
by distillation under high vacuum at 200 ◦C are the main prob-
lems hindering industrial-scale synthesis [20]. Recently, data
concerning the use of heterogeneous catalysts, the main merits
of which are the simple separation of the solid catalyst from
the reaction mass, the absence of washwater containing the
dead catalyst, and a high purity of α-tocopherol, were published
[21–23]. Unfortunately, high reaction temperatures and long re-
action times are required, leading in many cases to diminished
yields as a result of byproduct formation. Recently, some metal
derivatives of triflic acid have been suggested as a cleaner al-
ternative to using metal chlorides as Lewis acid and versatile
catalysts in organic synthesis [24–26], avoiding such environ-
mental problems as large amounts of waste mineral acids and
zinc or aluminum residues, as well as the use of harmful organic
solvents in industrial-scale processes.
Keeping this background in mind, and with the aim of de-
signing a greener approach to the above set of reactions, we
have prepared new surfactant-assisted mesoporous heteroge-
neous Sn triflate–silica catalysts. These new family of catalysts
combine the high hydrophilic surface and accessible pore sys-
tem typical of mesoporous silicas with the presence of well-
dispersed and anchored tin triflate species able to act as strong
acid Lewis catalytic sites. The system architecture has been
built up, taking into account the described activity of metal
triflate complexes and the compatibility of Sn(IV) and Si(IV)
centers in silica networks. Thus we anticipate that our mate-
rials will combine the strong Lewis acidity of anchored tin
triflate with the water-sink capability of the hydrophilic silica
network, becoming efficient coupling-dehydrating agents or ac-
tive Friedel–Crafts solid catalysts.
2.1.1. Synthesis of Sn-MCM-41
In a typical synthesis, the molar ratio of the reagents in the
mother liquor was adjusted to 2 − x Si:x Sn:7 TEAH3:0.5
NaOH:0.52 CTABr:180 H2O. For example, the Si/Sn = 37
mesoporous material (x = 0.05) (working pH = 11) was ob-
tained as follows: 0.5 g (0.0125 mol) of NaOH was dissolved at
60 ◦C in 23 mL (0.172 mol) of TEAH3, and after a few minutes,
10.7 mL (0.0478 mol) of TEOS and 0.36 g (0.0016 mol) of
SnCl2 were added while stirring, and the mixture was heated at
130 ◦C for 5 min. The resulting solution was cooled to 110 ◦C,
and 4.68 g (0.0128 mol) of CTABr was added under stirring.
Then 80 mL (4.44 mol) of water was added under vigorous
stirring at a mixing temperature of 60 ◦C; shortly, a white sus-
pension appeared. This mixture was aged at room temperature
for 24 h. The resulting mesostructured powder was filtered
off, washed with water and ethanol, and air-dried. Finally, to
open the mesopore system, the surfactant was extracted from
the as-synthesized solid using an acetic acid/ethanol solution
(CTMA+/H+ exchange). Here ca. 1 g of mesostructured pow-
der was suspended in a solution containing 8 mL of CH3COOH
(80%) and 120 mL of ethanol (99%), and this mixture was
heated at reflux (60 ◦C) for 2 h under stirring. Later, after re-
newing the CH3COOH/ethanol solution, and to complete the
extraction process, the suspension was reheated at 60 ◦C for
16 h under stirring. The resulting (mesoporous) powder was
collected by filtration, washed with ethanol, and air-dried.
2.1.2. Synthesis of Sn-UVM-7
This mesophase was prepared almost exactly as for Sn-
MCM-41, starting from silatrane and stannatrane complexes
and working in a TEAH3-rich medium (i.e., using the Atrane
route) and in the absence of NaOH (with an apparent work-
ing pH of ca. 9.3). Thus the molar ratio of the reagents in the
mother liquor was adjusted to 2 − x Si:x Sn:7 TEAH3:0.52
CTABr:180 H2O (x = 0.1). In a typical synthesis to obtain
the Si/Sn = 26 bimodal porous material, a mixture of TEOS
(10.5 mL; 0.047 mol), SnCl2 (0.56 g, 0.0024 mol), and TEAH3
(23 mL, 0.172 mol) was heated at 150 ◦C for 10 min to prepare
Atrane complexes. The resulting solution was cooled to 110 ◦C,
and 4.68 g of CTABr (0.0128 mol) was added. Then 80 mL of
water was slowly added under vigorous stirring at 80 ◦C. After
a few minutes, the resulting suspension was aged at room tem-
perature for 4 h. The resulting mesostructured solid was then
separated by centrifugation, washed with water and ethanol,
Here we report that these new materials are effectively able
to facilitate the green acylation of aromatic sulfonamides us-
ing acetic acid as an acylating agent. These catalysts are also
highly active in the synthesis of (dl)-[α]-tocopherol through the
condensation of 2,3,6-trimethylhydroquinone (TMHQ) with is-
ophytol (IP).
2. Experimental
2.1. Catalyst preparation
All of the synthesis reagents (tetraethyl orthosilicate [TEOS],
triethanolamine [N(CH2–CH2–OH)3, hereinafter TEAH3],