N. Harish et al.
Journal of Physics and Chemistry of Solids 154 (2021) 110087
total number of tetrahedral (Td-AlO4) and pentagonal Al species. It may
be stated that the Brønsted and Lewis acid sites associated with these Al
sites are the potential catalytic sites in the prepared CAmAlPs. The
catalysts, AlP(KH2PO4) and AlP(H3PO4) which exhibited higher per-
centage of these Al sites also showed higher catalytic activity. Further it
is also to be noted that as Td-Al(OP)4 increases the total conversion to
DPU decreases. This is due to its charge neutral non-acidic nature. Thus
the catalyst AlP(KH2PO4) which has less amount of Td-Al(OP)4 showed
higher conversion to DPU. The presence of these Td-AlO4, Td-Al(OP)4
and pentagonal Al sites are confirmed by 27Al MAS-NMR studies.
Sodium and ammonium salts of phosphates and H3PO4 as phosphate
source in the synthesis of CAmAlPs were studied recently [13] and re-
ported that the catalyst prepared from H3PO4 showed better catalytic
activity towards the synthesis of DPU, than the ones prepared from so-
dium ammonium sources of phosphates. In the present studies, where
potassium salts are used in the preparation of catalysts, higher yields and
selectivity of DPU were noticed. This is attributed to the generation of
larger number of active sites due to higher surface areas and pore vol-
umes of the catalysts. Further the catalyst which is prepared from
KH2PO4 as phosphate source was found to be the best. The higher sur-
face areas and pore volume of the catalyst may be due to the following
reasons. The catalysts prepared from sodium sources of phosphates
showed the presence of sodium on their surfaces which would block the
pores. In the present catalysts where potassium phosphates as sources
were devoid of potassium on the surface which has led to the higher
surface areas and pore volumes and therefore the higher catalytic ac-
tivities compared to catalysts where sodium sources used. The higher
acidity is due to presence of higher percentage of pentacoordinated Al
species. Al NMR studies showed the catalyst prepared from KH2PO4 as
phosphate source showed highest percentage of pentacoordinated Al
sites, which in turn showed higher acidity and hence catalytic activity as
compared to sodium sources.
As indicated by PXRD analysis, the prepared catalysts are amorphous
and are associated with inherent heterogeneity in composition and
structure due to the lack of long range order. In such materials, it is
difficult to maintain the same surface properties when prepared at
different batches, as their surface properties are sensitive to the method
and conditions of synthesis. We have made an attempt to see this effect
on the catalytic activity of CAmAlPs. Hence, three sets of the same
catalysts were prepared, at different times maintaining the same syn-
thesis conditions every time. We have checked the Catalytic activities of
thus prepared materials were determined in the synthesis of DPU. The
uncertainties in the percentage yield obtained for each set of catalysts
were calculated using the following equations [48]. The results are
presented in Table 7. The calculated in the percentage yield were used to
evaluate whether the surface properties of the catalysts are reproducible
or not.
√̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅
(
√
√
√
√
ꢀ
)
∑
∑
2
N
N
1
xi ꢀ N
i=1xi
i=1
S =
N ꢀ 1
Equation 1: formula to calculate standard deviation
S = standard deviation, xi = value of the measurement, N = number
∑
N
of degrees of freedom (number of replicate measurements) and i=1Xi.
= sum of the degrees of freedom (sum of replicate measurements).
The Confidence interval was calculated using the formula.
ts
N
√̅̅̅̅
u = X ±
Equation 2: formula to calculate uncertainty error
Where
μ is the confidence interval, x = mean of replicate measure-
ments N= Number of replicate measurements t = value for confidence
level probability (at 95% class interval the t value was found to be 4.30)
The formulas were reproduced from reference [48] The uncertainties of
percentage yields are mentioned in detail in the table no 7.
Further the catalyst obtained from K4P2O7 as phosphate source, was
devoid of pentacoordinated Al sites, showed least catalytic activity
similar to catalysts prepared from sodium sources. These comparative
studies helped us to prove that the catalysts prepared from KH2PO4 as
phosphate source was the best catalyst for the preparation of DPU
compared to all other sodium, ammonium and potassium sources. The
general application of AlP(KH2PO4) as a catalyst for the preparation of
other substituted DPUs was investigated, by conducting reactions under
the same conditions as that between aniline and diethyl carbonate, using
differently substituted anilines and diethyl carbonate. The results are
presented in Table – 6.
The uncertainties were high for the catalyst which was prepared by
K4P2O7 as phosphate source and we cannot say it is highly not a suitable
catalyst for the above mentioned reaction. We did not obtain the
preferred products due to the difference in selectivity and all along there
is a much larger difference in uncertainty compared to others which
make it less suitable. Lesser uncertainty results were obtained from the
catalysts AlP(H3PO4) and (AlP)KH2PO4 making them more selective
with good yields. These lesser uncertainty values says this catalyst is best
suitable for above mentioned reaction. This is also best attributed to
beneficial reproducible surface properties compared to the catalysts
(AlP)K4P2O7 and (AlP)K2HPO4.
The selected catalyst showed good catalytic activity and selectivity
towards the formation of other urea derivatives. In general, it was
observed that the presence of electron donating groups on the aromatic
ring gave rise to higher yields of the expected product compared to
electron withdrawing groups which are present. Presence of electron
donating groups on the aromatic ring of aniline makes the nitrogen atom
electron rich and can attack partially positive carbonyl carbon in the
carbonate readily. Particularly electron donating group at para position
give rise to high conversion and selectivity towards Diphenyl Ureas.
Presence of electron withdrawing group like –NO2 on anilines makes N
of –NH2 as slightly electron deficient to attack partially positive
carbonyl carbon thereby decreasing the yield of DPU derivative. In
addition to these electronic effects, position of substituents on the aro-
matic ring also has also played a significant role towards the percentage
yield of ureas. When compared to reactants with substituents at ortho
positions, reactants with substituents at para positions gave higher yield
and selectivity towards ureas. Substituents at ortho positions on aro-
matic rings are sterically repelled by the lone pair of electrons from the
nitrogen atom, resulting in a decrease in yield. Substituents at para
position experienced lesser steric hindrance compared to the sub-
stituents at ortho positions. As a result, the reactants p-toludine, p-
chloroaniline, and p-nitroaniline provided the highest yields and selec-
tivities for their respective ureas.
4. Conclusions
Aluminophosphate samples prepared from different phosphate salts
of potassium were found, from 27Al and 31P MAS NMR studies, to be
associated with three types i.e. Tetrahedral, pentagonal and octahedral
Al sites. The relative concentrations of these sites depend on the type of
phosphate salt of potassium. Thus 27Al NMR investigations of CAmAlP
supplemented in the correlation of catalytic activity and the nature of
coordination of Al species in the catalysts. The materials were found to
be good catalysts in the reaction between aniline (and its derivatives)
and dimethyl carbonate in the synthesis of diphenyl urea, with up to
96% yield of the expected product. Pentagonal Al sites in conjunction
with Td sites showed a beneficial effect on catalytic activity. Catalysts
prepared from KH2PO4 as phosphate sources showed better catalytic
activities compared to other phosphates sources used. The uncertainties
in the percentage yield of the product were minimum.
Funding
This research did not receive any specific grant from funding
8