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as support for NPs [19–27] or as nanocasts to obtain the corre-
sponding negative replicas [28–31]. The particular organization
of the pores allows improved control of the NPs size, dispersion,
morphology, and distribution in the main or secondary pore sys-
tem [32–35], while the thermal stability is much enhanced in com-
parison with nonsupported NPs or even those supported on
ordinary silica. It should be noticed that SBA-15 with open
porosity, obtained upon removal of P123 surfactant under air
calcination, was usually used as support for NPs. Quite recently,
the as-prepared SBA-15 was used as an organic–inorganic hybrid
host to prepare nanocoatings of ZnO [36], CuO [37], and CeO2
[38] on the internal surfaces of the mesopores. It was stated that
such a hybrid material provide a unique microenvironment that
consists of the confining space created between the organic
template and silica walls, which, besides the high density of sur-
face silanols, can hinder the agglomeration of the NPs into large
aggregates.
So far, impregnation and precipitation have been among the
most frequently used methods to prepare supported NPs. Impreg-
nation involves the wetting of the support with the precursor solu-
tion followed by solvent removal via thermal treatment either at
high temperature overnight, e.g., up to 250 °C [39], or at room tem-
perature for a longer time (incipient wetness impregnation fol-
lowed by mild drying—IWI-MD) [40]. When silica, either ordered
or nonordered, is used as support, the main crystalline phase
resulting from calcination under an oxidizing atmosphere consists
of the corresponding metal oxides, which usually are in low inter-
action with the support surface. In the specific case of bicomponent
NPs, the interaction between these two components is usually
favored and thus NPs with different size, shape, and distribution
of the two components in the same particle can be obtained [40–
42]. However, the major drawback consists of the low loading
degree in metal (ꢀ5 wt.%) that can be achieved, as well as the
agglomeration of the NPs into more or less large bundles during
the multiple thermal treatments (drying, calcination, reduction),
due to limited interaction of precursors with the support surface,
and consequently high mobility of the impregnated phase [40].
These shortcomings were usually overcome using precipitation,
either with urea or with sodium/potassium carbonate [43–45], as
a preparation method. A high loading degree in metals could be
reached, ꢀ60 wt.% or even 80 wt.% [45]. The dispersion of the
metal-based NPs is much improved, while a stronger metal–
support interaction is generated using these methods. Usually,
upon calcination, two types of crystalline phases can be obtained,
metal oxides and (phyllo)silicate (PS)-like phases. Experimental
observation of a phase depends on the thermal history of the pre-
cursors. For example, copper PS-like phases are less thermally
stable than nickel PS-like phases, and therefore, the probability
of generating CuO by the calcination of the copper PS-like phases
is higher than that of the generation of NiO during the calcination
of Ni PS-like phases [46].
oxide phases, which appear heterogeneously distributed on the
support surface, as both large bundles and mesoconfined particles.
Under these circumstances, the improvement of the dispersion and
stabilization of copper in copper-rich bicomponent nanoparticles is
a problem that naturally arises.
In the present study, we show that the dispersion and the ther-
mostability of copper-rich copper–nickel-based NPs (Cu:Ni weight
ratio 4:1) can be enhanced by the rational selection of the support
surface properties when a simple IWI-MD approach is used as
preparation method. In this context, as mentioned above, SBA-15
is a versatile support offering a multitude of properties to be
explored, which are related to the preparation steps. Among these
properties, the chemistry of the surface is indeed very important
for deposition of active metals and can be controlled by different
strategies, one of them consisting of the elimination of P123
organic surfactant before impregnation. On the other hand, the
preparation method plays a decisive role in the physicochemical
properties of the supported NPs. So far, many studies have focused
on the effect of the method of preparation of supported NPs, usu-
ally by comparing impregnation with precipitation, the main
strategies used in industry to load active phases onto a solid sup-
port. Irrespective of the nature of the metal NPs, all of these studies
systematically highlighted the efficiency of precipitation in terms
of dispersion, loading degree, thermochemical stability and cat-
alytic activity of the nanoparticles, in line with the above discus-
sion [24,46–51]. However, although precipitation allows high
loading degrees in metal, it involves corrosive and not environ-
mentally friendly chemicals, as well as strictly controlled condi-
tions for synthesis [43–45]. In addition, precipitation results in
the degradation of the ordered mesoporous structure of the sup-
port. Here, we demonstrate that the use of SBA-15 with triblock
copolymer P123 maintained inside the pores as an organic–inor-
ganic hybrid support for impregnation with metal nitrates is an
effective way to prepare copper-rich NPs whose dispersion and
catalytic activity are higher than those prepared by precipitation.
It is worth mentioning that this comparison between NPs prepared
by impregnation on a partially extracted SBA-15 and by precipita-
tion was imposed by the interactions taking place between the
precursors of the active sites and the support, which are key factors
in the thermal stability of the metal (oxide) NPs and their disper-
sion degrees. We demonstrated that such interaction is stronger
for the IWI-MD/EC sample then for P/C and DP/samples due to
the confinement effect of intrawall pores, which explains the
higher thermostability and smaller size with higher dispersion of
the NPs prepared by IWI-MD on partially extracted SBA-15 in com-
parison with the samples prepared by precipitation. The catalytic
properties of the oxide phases were evaluated for the oxidation
of CO, while metallic phases were evaluated for the hydrogenation
of cinnamaldehyde in the liquid phase. The differences in the cat-
alytic activities and selectivity are discussed in relation to the nat-
ure of metal precursors, metal–support interactions, and size and
dispersion of the metal-based NPs, as well as the promoting effect
of nickel on copper.
Recently, we reported studies of the dispersion and stabilization
of copper in CuNi/SBA-15 (5 wt.% in metal) materials by IWI-MD
[12,42]. Both oxide and metallic NPs manifest enhanced dispersion
as well as high thermostability during the calcination and reduc-
tion processes. Taking advantage of the typical topologies of
ordered supports (monomodal pore size distribution), improved
thermostability was achieved by confining particles in mesospace
to limit mobility of the impregnated phase and particle growth
upon sintering. It was also emphasized that the active phase com-
position has a significant effect on the physicochemical properties
of the copper–nickel-based NPs supported on SBA-15 [12]. The
progressive increase in Cu/Ni weight ratio has a positive effect on
the dispersion and stability of metal-derived NPs, up to a value
close to 1. Further increase in this ratio, in the case of Cu/Ni to
4:1, has a negative impact on the stability and dispersion of metal
2. Experimental
2.1. Chemicals
All chemicals required to prepare the materials were used with-
out any additional purification: tetraethylorthosilicate (Si(OC2H5)4,
TEOS, 98%, Aldrich), nonionic triblock co-polymer Pluronic P123
(poly(ethylene oxide)-block-poly(propylene oxide)-block-poly
(ethylene oxide), EO20PO70EO20, molecular weight 5800, BASF
Corp.), copper nitrate (Cu(NO3)2ꢁ3H2O, 98%, Aldrich), nickel nitrate
(Ni(NO3)2ꢁ6H2O, 98%, Sigma–Aldrich), urea (CH4N2O, SigmaUltra),