was added dropwise over 120 min. The reaction mixture was
stirred for a further 60 min after which time analysis by HPLC
showed that the reaction was complete.
Hydrochloric acid (1 M, 3.0 L, 3.0 mol) was added in one
portion. The biphasic mixture was agitated at 100 rpm for 30 min
then allowed to separate for 10 min. The phases were separated
and the organic (toluene) phase of the mesylate 11 progressed
directly to the next step.
(1H, m, Ph–H), 7.34 (2H, m, Ph–H), 7.42 (2H, m, Ph–H) ppm:
13C NMR [100 MHz, [CD3)2SO] d = 15.3 (CH3), 47.7 (CH2),
49.6 (CH2), 61.8 (CH2), 64.6 (CH2), 69.4 (CH), 82.7 (CH), 114.8
(CH), 118.1 (CH), 121.2 (CH), 122.8 (CH), 127.9 (CH), 128.4
(CH), 128.7 (CH), 138.0 (C), 147.6 (C), 149.9 (C) ppm. MS
(positive ion) m/z = 412 (100%, M +1), 332 [50%, (M-SO3) + 1].
Conversion of the zwitterion 14 to (S,S)-reboxetine succinate 2
Preparation of epoxide 12
To a 25 L fixed rig reactor was introduced tetrahydrofuran
(7.14 L) and ethanol (210 ml) followed by the zwitterion 14
(1.05 kg, 2.55 moles). The resulting slurry was stirred at 18 ◦C.
Sodium hydroxide (317.69 g, 7.66 mol) was added in one portion.
On completion of the addition, the temperature was increased
to reflux (65 C) by setting the jacket temperature to 80 C. A
stir rate of 100 rpm was used. The reaction was monitored by
HPLC until completion (approximately 3 h).
The reaction mixture was cooled to room temperature then
treated with water (5.25 L) and left to stir for 16 h at room
temperature. Cyclohexane (4.20 L; 3.28 kg) was added to
improve the phase separation. The biphasic mixture was stirred
for 1 h after which time the phases were separated.
The organic layer was washed with water (2.20 L). This water
wash was analysed before proceeding [ensuring that the pH >
12.0 and that conductivity (to assess removal of inorganics) to
be within 1–2 mS cm-1, actual s = 1.63mS cm-1].
A solution of sodium hydroxide (1.44 kg, 36 mol) in water
(3.0 L) and methyltributylammonium chloride (81.79 g, 346.8
mmol) was added to toluene solution of the mesylate 11 from
the previous step. The resulting mixture was agitated at 100 rpm
for 3.5 h after which time analysis by HPLC showed the reaction
was complete.
The phases were separated, the bottom phase discarded. A
thin dark layer was present between the organic (top) and
aqueous (bottom) layers and this material was mainly residue
from the phase transfer catalyst. To remove the phase transfer
catalyst from the vessel, an extra water wash (2.0 L) was applied.
The biphasic mixture was agitated at 100 rpm for 15 min then the
phases were allowed to separate. The lower aqueous phase was
separated and the upper organic phase (containing the epoxide
12) was held at 0 ◦C before proceeding to next step.
◦
◦
Preparation of the zwitterion 14
The organic layer was distilled at atmospheric pressure under
Dean–Stark conditions to decrease the water level to 0.2%
(Karl-Fischer analysis). The organic phase was concentrated
by distillation under atmospheric pressure to approximately 2.0
L (2.0 L/kg of total volume). The concentrate was treated with
ethanol (5.10 L) and distilled at atmospheric pressure to remove
most of the THF. The operation was repeated until no THF was
detected by NMR (typically two strip and replace cycles were
required to achieve the target).
After removing the THF, ethanol (4.94 L) was charged to
the reaction vessel giving a total volume of 7.0 L/kg input
zwitterion 14. A suitable crystallisation process with respect
to seeding point occurs between 5.5 and 6.5 L/kg. Succinic
acid (301.3 g, 2.55 mol) was added as solid to the reactor and
the resulting mixture heated to reflux to ensure full dissolution.
Approximately 1.0 L of solvent was removed in the recirculation
loop lowering the concentration to the desired range. The
temperature was lowered to 65–66 ◦C (internal) and seeded with
2 (5.51 g, 12.76 mmol). The seeds were allowed to grow over a
period of 3 h at 65–66 ◦C. The mixture cooled at a rate of 0.5 ◦C
per minute to reach 0 ◦C (internal temperature) and granulated
at 0 ◦C overnight for 16 h.
Epoxide 12 (937.5 g, 3.47mol) was diluted with toluene (5.0 L)
and charged to an addition funnel. 2-Aminoethyl hydrogensul-
fate 13 (1.22 kg, 8.67 mol) was slurried in a mixture of toluene
(2.0 L) and ethanol (2.0 L). 1,8-Diazabicyclo[5.4.0]undec-7-ene
(1.29 L, 8.6 mol) was added in one portion and the contents
were heated to 65 ◦C and agitated for 60 min. The solution
of the epoxide 12 in toluene was added to the activated amine
mixture over 1 h and the mixture stirred at 70 ◦C. Two hours after
the end of the addition, the reaction was finished and worked
up. The reaction mixture was cooled to room temperature and
treated with an aqueous solution of sodium hydroxide (416.1
g, 10.4 mol) in water (8.0 L). The resulting biphasic mixture
was stirred at room temperature for 2 h. Stirring was stopped
and the phases allowed to separate. The organic layer was
discarded and the aqueous layer recharged to the reactor. The
aqueous layer was treated with 1.0 M HCl to adjust the pH
value to 5.1–5.2 (the isoelectric point of the zwitterion 14). The
zwitterion crystallised during the pH adjustment, was isolated
by filtration and washed with water (1.225 kg, 86% from diol
9). The zwitterion 14 was purified by reslurrying in ethanol (6.1
L) at 50 ◦C for 2 h, followed by cooling to 25 ◦C and isolation
1
by filtration (1.06 kg, 74% from diol 9). H NMR (400 MHz,
The reaction product was isolated by filtration. The reactor
was washed with cold ethanol (2.10 L) and this solvent was also
used to wash the filter cake. Another charge of ethanol (2.10 L)
CD3OD) d = 1.43 (3H, t, J = 7.1 Hz, CH3CH2O), 3.10 (1H, dd J =
12.6, 3.4 Hz, –CHOHCH2NH2-), 3.18 (1H, dd, J = 12.6, 9.8 Hz,
◦
-
–CHOHCH2NH2-), 3.32 (2H, m, –H2NCH2CH2OSO3 ), 4.10
at room temperature (~20 C) was also used to wash the filter
(1H, dq, J = 11.8, 7.1, CH3CH2OAr), 4.11 (1H, dq, J = 11.8, 7.1,
CH3CH2OAr), 4.21 (2H, m, –H2NCH2CH2OSO3 ), 4.26 [1H,
ddd, J = 9.8, 5.3, 3.4 Hz, Ph(CHOAr)CHOH–], 5.14 [1H, d,
J = 5.3 Hz, Ph(CHOAr)–], 6.68 (1H, ddd, J = 8.1, 7.3, 1.6 Hz,
Ar–H), 6.74 (1H, dd, J = 8.1, 1.6 Hz, Ar–H), 6.84 (1H, ddd, J =
8.1, 7.3, 1.6, Ar–H), 6.93 (1H, dd, J = 8.1, 1.6 Hz, Ar–H), 7.28
cake.
-
The wet solid (0.912 kg) was dried for 24 h under 350 mbars at
50 ◦C to give (S,S)-reboxetine succinate 2 (897.0 g; 81.5% yield)
as a white solid. HPLC assay 72.2% as is, 99.5% salt corrected,
no impurities detected above 0.05%. Chiral purity determined
by HPLC > 99.9% e.e., [a]3D2.4 +18.37 (c 0.37, EtOH). 1H NMR
128 | Green Chem., 2012, 14, 123–129
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The Royal Society of Chemistry 2012
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