G Model
CATTOD-8898; No. of Pages6
ARTICLE IN PRESS
T. Wang et al. / Catalysis Today xxx (2014) xxx–xxx
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In this case, when the operation temperature between two stages
remained the same, it did not change such probability. Second, the
decreased yield of X was due to the transformation of X to other
aromatics since it was the primary product of MTA. Actually, In
this case, the disproportionation of X contributed to both the yield
increase of T and TriMB. Thus, the yield increase of B and excess
T should be mainly due to the dealkylation of X. Quantitatively,
the consumption of 1.96% X gave 0.98% TriMB and 0.98% T via the
disproportionation route. And the increase of 1.65% B and 5.59% T
should decrease the yield of X by 7.24% and increase the yield of
methane by 8.89% simultaneously. However, the practical yield of
methane was just increased by 0.58% practically, far lower than the
calculated 8.89%. And the yield of X decreased by only 5.6%, not
9.2% totally above. These mismatch in the yield of X and methane
suggested the complex transformation nature between different
hydrocarbons. The dealkylation of X was not directly associated to
the production of methane. In addition, the disproportionation of
X is difficult to conduct than the dealkylation of X and gave more B
and T than TriMB.
Detailed profiles of C1–C5 hydrocarbon (Fig. 3) suggested the
gross yield of ethane and propane was slightly increased, but the
yield of C2–C4 olefins and that of butane and C5+ nonaromat-
ics were significantly decreased in the further transformation in
upper stage of TSFB. Apparent, the increased yield of aromatics
was from the transformation of these olefins and active paraffins.
And the increased yield of ethane and propane was probably due
to the hydrogen-transfer reaction from ethylene and propylene,
respectively. Totally, the transformation of olefins and paraffins
contributed to the formation of aromatics in larger percentage and
lower stage
upper stage
C1
C2 C2= C3 C3= C4 C4= C5+
B
T
X
C9+
Product profile
Fig. 3. Product profiles sampled at different stages of TSFB (fresh catalyst, 0.3 h−1,
.4 MPa).
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acidity in 735 C. However, the ratio of very strong acidity centered
at 800 C was increased to some degree. It suggested that the seri-
ous dealumination occurred in the steam treatment, in agreement
with the previous report [4].
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.2. Evolution of MTA product in different stages of TSFB
Products were sampled at exit of different stages of TSFB (Fig. 3).
Basically, the products in the exit of lower stage represented the
immediate product, but that in the exit of upper stage represented
the final product. The yield of C –C5 hydrocarbon and aromatics
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the inert C –C2 paraffins in smaller percentage. These results sug-
over the fresh catalyst was 46% and 54%, respectively, in the exit of
lower stage of TSFB (Fig. 4). Further conversion of these products
in the upper stage of TSFB decreased the yield of gaseous hydrocar-
bon to 41.7% and increased the yield of aromatics to 58.3%. Since
the conversion of methanol in exit of lower stage of TSFB was com-
pleted, the increased yield of aromatics was directly attributed to
the further conversion of C –C5 hydrocarbons.
In detail, the yield of B, T and TriMB was increased by 1.65%,
.57% and 0.98%, respectively, while the yield of X was decreased
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gested the excellent performance of this catalyst, since methane
with the lowest cost was high undesirable in this process.
3.3. Effect of temperature on the product profile of MTA
In order to further study the product evolution in MTA pro-
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cess, we used the spent catalyst with weak acids and carried out
the experiment in relatively low temperature (Fig. 4), since these
effects were both effective to suppress the dealkylation or dispro-
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by 5.6%. When methanol was totally converted, the increased yield
of TriMB was not due to the alkylation of X, but due to the dispro-
portionation of X. Weight ratio of X in aromatics decreased from
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portionation of X. Actually, the conversion of methanol in 250 C
did not produce aromatics and C5+ nonaromatics at all, but to pro-
duce DME via dehydration. Off gas (CH , C H and C H ) and LPG
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2.02% in the exit of lower stage to 49.22% in the exit of upper
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(
C3–C hydrocarbons) was the main product. Apparent, the fact is
stage. Two factors may contribute to the decreasing trend of the
yield of X with the reaction time. First, the further conversion of
LPG and C5+ alkanes and alkenes (which was called as nonaromatics
below) contributed to more B and T, but less X probably. However,
X was the most thermodynamically favorable than T and B [19].
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not in consistent with the hydrocarbon-pool mechanism [11,12].
The aromatic-intermediates, if existed, will firstly release from the
pores of ZSM-5 zeolite, which size is comparable to the molecular
size of B, T and PX, and larger than those of ethylene or propyl-
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ene. In 275–325 C, DME and methanol were quickly converted into
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off gas, LPG and aromatics [13,14]. Upon to 380 C or above, the
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conversion of DME to aromatics was complete and it is difficult to
detect DME in product at 475 C. But it is unable to exclude its exist-
aromatics
nonaromatics
offgas
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ence as an adsorbed state over the catalyst yet. In total temperature
LPG
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range of 250–475 C, the yield of aromatics sustainably increased
DME
methanol
with the temperature, while the yield of off gas was insensitive to
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the increase of temperature. Finally, the high temperature (475 C)
resulted in the drastic conversion of nanoaromatics (C5+) to aromat-
ics. In comparison, increasing the pressure from 0.4 MPa to 0.5 MPa
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at 350 C did not increase the aromatics significantly (Fig. 7), but
drastically increased the conversion of LPG to C5+ nonaromatics.
Apparent, aromatization of nanoaromatics calls a much higher tem-
perature to overcome the energy barrier than the aromatization of
methanol or DME.
As to detailed profiles of aromatics, the weight ratio of X in aro-
matics (X/a) is 53.5–55% over the spent catalyst in the exit of upper
stage in different temperatures (Fig. 5), higher than that (49.22%)
as using the fresh catalyst in the same exit. It confirmed that the
250
300
350
400
o
450
500
Temperature ( C)
methanol in TSFB (spent catalyst, 0.3 h , 0.4 MPa).
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Please cite this article in press as: T. Wang, et al., Conversion of methanol to aromatics in fluidized bed reactor, Catal. Today (2014),