Full Papers
An important general limitation of the coupling of the key
DA reaction directly with the catalytic aromatization step is the
thermal instability of the intermediate DA adduct, which is the
The influence of the acidity of solid catalysts has been stud-
ied in some detail in the direct DA aromatization of DMF and
ethylene. Williams et al. showed that good selectivity to p-
xylene can be achieved at both low and high DMF conversion
[
6]
result of the reversible nature of the DA reaction. Therefore,
catalytic DA aromatization reactions need to be performed
typically either at a low temperature or a high ethylene pres-
sure to limit retro-DA activity. Addressing this competition be-
tween aromatization by acid-catalyzed dehydration and the
loss of the DA adduct to retro-DA, Mahmoud et al. reported
a two-step route to (substituted) phthalic anhydrides by sepa-
rating the DA addition step from dehydration and using meth-
[3a]
with an H-Y-2.6 zeolite as the catalyst. Interestingly, H-Y zeo-
lites with Si/Al ratios of 2.6, 30, and 40 showed almost identical
catalytic performances, and the p-xylene production rates were
independent of the number of available Brønsted acid sites
[3a]
(BAS), which suggests a noncatalytic rate-limiting step. In
a separate study in which WO -ZrO was used as the catalyst,
x
2
Wang et al. showed that the p-xylene production rate was line-
[6a]
[4]
anesulfonic acid with acetic anhydride for the latter step. In
an alternative approach, we recently developed a three-step,
furanics-to-aromatics route by introducing an intermediate,
mild hydrogenation step after the DA addition of, for example,
arly dependent on the amount of acid sites instead. Theoreti-
cal studies by Patet et al. later proposed this difference to be
result of a kinetic regime change in this tandem reaction and
[11]
to be typical for coupled uncatalyzed–catalyzed steps.
2
-methylfuran (MF) and maleic anhydride (MA). The thermally
In our previous study, involving a reaction that must be
mechanistically different from the above-mentioned studies,
we observed that H-VUSY (H-Y with a Si/Al ratio of 6) produces
a higher total aromatics yield (84%) than steam-calcined-only
stable oxanorbornane adduct (denoted as MFMA[H]) was then
[
7]
obtained in a high yield and purity. The subsequent one-pot,
tandem catalytic dehydration and dehydrogenation of the hy-
drogenated DA adduct in toluene then allowed efficient aro-
matization to yield the desired aromatic product, in this case
[7]
H-Y with a Si/Al ratio of 2.6 (75%) at full conversion, which
shows that performance in this case is not simply dictated by
the number of acid sites. It can thus be anticipated that the
type, amount, and strength of the acid sites and any meso-
porosity in H-Y zeolites will play important roles in the overall
3-methylphthalic anhydride, with some concomitant formation
[
7]
of o- and m-toluic acid as decarboxylated products. A g-lac-
tone, formed by the acid-catalyzed isomerization of MFMA[H],
was identified as the primary intermediate in the aromatization
reaction. The use of a physical mixture of Very Ultra Stable H-Y
zeolite (H-VUSY) with a Si/Al ratio of 6 as a solid Brønsted acid
and Pd/C as a dehydrogenation catalyst thus allowed the effi-
cient aromatization of MFMA[H] by this new liquid-phase route
[10e]
catalyst efficiency for this aromatization reaction.
Variation
of mesoporosity can, for example, limit side reactions and pre-
vent carbon loss. Therefore, the careful tuning of both acidity
and porosity of zeolite H-Y-based catalysts is expected to allow
control over selectivity to the desired aromatic product. As the
reaction to and the first step from the g-lactone intermediate
[
7]
to give high total aromatics yields.
[8]
We also showed recently that the hydrogenated DA adducts
can be converted conveniently to renewable aromatics in
a solid-phase reaction using only a solid acid, that is, zeolite H-
Y with a Si/Al ratio of 2.6, as the catalyst without any solvent
or dehydrogenation catalyst, to give the same aromatic prod-
are purely acid catalyzed, we here first explore the interplay
between the acidity and porosity of various zeolite H-Y materi-
als to control aromatic product selectivity in the liquid-phase
reaction in the absence of a separate dehydrogenation cata-
lyst. Given that the presence of a dehydrogenation catalyst im-
[
8]
[7]
ucts in high yield. Notably, for both the liquid- and solid-
phase aromatization processes, some variation in the solid acid
catalyst used already suggested that the selectivity to the de-
sired aromatics depends strongly on the structural characteris-
tics of the solid acid catalyst, in particular, its acidity and
micro/mesoporosity.
proves the total aromatics yield significantly, the ratio of Pd
(e.g., Pd/C) to H-Y in the physical mixture was also varied with
the goal to further increase the yield and selectivity to the de-
sired aromatic product. Finally, as the solid-acid- and Pd-cata-
[7]
lyzed steps in the tandem reaction are coupled, bifunctional
catalysts with Pd in close proximity to the acid functionalities
were expected to improve catalyst performance and have
been evaluated.
Among the different solid acids tested, the large-pore zeolite
H-Y with FAU topology performed the best in the aromatiza-
[
7,8]
tion reaction.
crystal as a result of slow mass transfer through the micro-
pores can potentially lead to catalyst deactivation by carbona- Results and Discussion
The retention of molecules within the zeolite
[
9]
ceous material deposition. To ensure optimal active site ac-
cessibility and to enhance the molecular transport of reactants
and products, mesopores in zeolite H-Y are commonly intro-
duced by postsynthetic modifications, such as sequential
steam–calcination and acid leaching, which result in an in-
Catalyst characterization
Four different H-Y zeolites with Si/Al molar ratios that ranged
from 2.6 to 40 were studied in the aromatization of the
MFMA[H] adduct. These materials are denoted as H-Y-x in
which x is the Si/Al ratio of the material. Zeolite H-Y-2.6 was
[
9,10]
creased external surface area and pore volume.
Hierarchical
FAU-type zeolites are thus formed with enhanced hydrother-
mal stability and altered compositions (i.e., Si/Al ratio) caused
by the removal of part of the framework Al from the lattice to
form extra-framework Al (EFAl) species, accompanied by
steamed by the manufacturer, NH -Y (Si/Al=2.55) being the
4
[10c,12]
parent zeolite.
Ultrastable Y zeolites are typically prepared
by steaming of NH -Y-2.55 at ~5008C, a second steaming step
4
at ~7008C, and finally acid-leaching to obtain the desired Si/Al
[
10]
[10c,12]
changes in intrinsic acidity.
ratio.
For example, H-Y-6 was steamed and acid-leached
&
ChemSusChem 2016, 9, 1 – 11
2
ꢀ 2016 The Authors. Published by Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim
ÝÝ These are not the final page numbers!