1
02
Y. Yang et al. / Journal of Catalysis 325 (2015) 101–110
accessibility along c-axis, the MOR structure is commonly counted
as one-dimensional 12-MR channel zeolite, which may induce dif-
fusion limitations in its applications [23–25]. Up to now, the MOR
aluminosilicates with different crystal morphologies and change-
able crystal sizes have been synthesized, such as sphere-like,
disk-like, needle-like, and nanosheet crystals [23,26,27]. All
reported MOR zeolites seem to show an oriented growth along c-
axis, the running direction of 12-MR channels.
for 2 h, forming gel A with a molar composition of 1.0 SiO
2
:0.9
PI:0.05 Na O:0.025 Al :20 H O. The gel A was tumbled in a
2
2
O
3
2
Teflon-lined stainless steel autoclave at 60 rpm and at 423 K for
24 h. Solution B was prepared by dissolving 1.06 g sodium hydrox-
ide and 0.96 g sodium aluminate in 36 g distilled water. After the
crystallization of solution A for 24 h, the autoclave was cooled,
and solution B was added under vigorous stirring. Then 0.5 wt.%
2
M-3, relative to the weight of SiO in gel A, was added as the seed.
Previous studies reveal that the properties and performances of
zeolites in the applications of adsorption, separation, ion exchange,
and heterogeneous catalysis strongly depended on their crystal
morphology, including the shape and size [28,29]. The crystal mor-
phology is anticipated to be closely related to the micropore
accessibility and diffusion. As for titanosilicates, the diffusion and
mass transfer are particularly important issues in the liquid-phase
reactions using granular catalysts. TS-1 with a fine crystallite
around 300 nm exhibited the best catalytic activity, but those with
After stirring for 2 h at room temperature, the resultant gels were
crystallized in an autoclave at 443 K for 48 h under tumbling
(60 rpm).
The procedures and gel composition for synthesizing M-5, a
sample with a fiber-like crystal shape, were the same as M-1
except that the silicon source was replaced by silica gel
2 2
(95.0 wt.% SiO , 5.0 wt.% H O, Qingdao Haiyang Chemical Co.,
Ltd.), and the synthesis was carried out free of boric acid.
After completion of the crystallization, the autoclave was cooled
and the solid product was obtained by filtrating, washing with
water, and drying in air at 353 K for 12 h. All Na-mordenite zeolites
were ion-exchanged with 1.0 M ammonium chloride at a solid-to-
liquid ratio of 1:40 at 353 K for 2 h. The ion exchange repeated
twice. The sample was subsequently washed with deionized water
and calcined at 973 K for 10 h, giving rise to proton-type zeolites,
a crystal size exceeded 1 lm or longer showed a significantly
retarded activity because of diffusion problem [30,31]. It is thus
preferable to synthesize nanoscaled titanosilicates in the pursuit
of high performance.
Different to TS-1 equipped with a three-dimensional channel
structure, the sole useful pore system of Ti-MOR is the 12-MR
(
6.5 ꢁ 7.0 Å) channel in c-axis direction. In the preparation of Ti-
MOR, the TiCl (6.7 Å) vapor molecules need to diffuse into the
2-MR channels firstly, and then they are incorporated into the
3
H-MOR. The H-MOR samples were refluxed in 6 M HNO solution
4
at a solid-to-liquid ratio of 1:50 for 10 h. The acid-treated samples
were subsequently filtrated and washed with deionized water
until the pH value of the filtrate was over 5. These procedures were
repeated once more, giving rise to dealuminated zeolites, Del-MOR.
1
framework. As for liquid-phase oxidation, the reactant molecules
must approach to the Ti active sites located inside channels.
Therefore, the crystal morphology of Ti-MOR may alter a double
superimposition effect on the catalytic activity from the TiCl
4
vapor
2.2. Preparation of Ti-MOR titanosilicates
treatment and the catalytic reaction. Nevertheless, how the crystal
morphology influences the catalytic performance of Ti-MOR has
not yet been investigated systematically.
Ti-containing mordenite was post-synthesized through a solid–
gas reaction between dealuminated MOR and TiCl vapor at ele-
4
In this study, a series of mordenite zeolites with different crys-
tal morphologies, ranging from nanometer scale to micrometer,
have been hydrothermally synthesized, and corresponding Ti-
MOR catalysts were then post-synthesized. The crystal morphol-
ogy-dependent physicochemical properties and catalytic perfor-
mances have been investigated. The catalytic activity of Ti-MOR
in liquid-phase oxidations was correlated to its crystal morphol-
ogy, length as well as apparent diffusivity.
vated temperature following previous procedures [7,18]. For a
typical preparation, a Del-M sample (2.0 g) placed in a quartz tube
reactor (£ 3 cm) was pretreated at 673 K for 2 h in a dry N
2
stream
vapor was brought into the reactor by
flow, treating the Del-M sample at 673 K for 2 h. The sample
was then purged with pure N at the same temperature for 1 h
to remove any residual TiCl from the zeolite powder. After cooling
to room temperature in N atmosphere, the treated samples were
ꢀ1
(50 mL min ). Then, TiCl
4
N
2
2
4
2
washed with deionized water and dried in air at 353 K overnight,
resulting in Ti-M-x (x = 1–5).
2
. Experimental
2.3. Characterization methods
2.1. Synthesis of MOR zeolites and dealuminated MOR with different
morphologies
Powder X-ray diffraction (XRD) patterns were collected on a
Rigaku Ultima IV diffractometer using CuK
a
radiation
A couple of commercially available Na-mordenite zeolites with
prism-like morphologies and different crystal lengths, denoted as
M-2 (230 nm) and M-3 (630 nm), were used as received.
(k = 1.5405 Å) at 35 kV and 25 mA in the 2h angle range of 5–35°.
Scanning electron microscopy (SEM) was performed on a Hitachi
S-4800 microscope to determine the morphology. The 29Si MAS
NMR spectra were measured on a VARIAN VNMRS 400WB NMR
Na-mordenite M-1 sample with granular-like crystal shape was
synthesized from colloidal silica (30.0 wt.% SiO
9.7 wt.% H O), sodium hydroxide, sodium aluminate (44.39 wt.%
Al , 37.50 wt.% Na O), and boric acid. These chemicals were
2
, 0.3 wt.% Na
2
O,
spectrometer using single-pulse method at
79.43 MHz, a spinning rate of 3 kHz, and a recycling delay of
60 s. The chemical shift was referred to Q ([(CH SiO ]SiO12).
a frequency of
6
2
2
O
3
2
M
8 8
3
)
3
8
mixed in distilled water under vigorous stirring, forming a
homogeneous gel. Then, 0.5 wt.% M-3 zeolite, relative to the weight
The Si, Ti, and Al contents were determined by inductively coupled
plasma emission spectrometry (ICP) on a thermo IRIS Intrepid II
XSP atomic emission spectrometer after dissolving the samples in
HF solution. The specific surface area, pore volume, and pore size
of SiO
2
in gel, was added as the seed. The gel had a molar com-
3
:0.24 Na O:0.067 Al :22 H O:0.2 H BO .
position of 1.0 SiO
2
2
2
O
3
2
3
After being stirred at room temperature for 2 h, the resultant gels
were transferred into a Teflon-lined stainless steel autoclave,
which was tumbled at 60 rpm and at 443 K for 24 h.
M-4 sample with needle-like shape was synthesized by two
steps. In a typical run, 7.65 g piperidine (PI), 0.15 g sodium hydrox-
ide, 0.48 g sodium aluminate, and 20 g colloidal silica were firstly
mixed in order into 22 g distilled water under vigorous stirring
2
distribution were measured by N adsorption at 77 K on a
BELSORP–MAX instrument after the samples were activated in
advance at 573 K under vacuum for at least 4 h. The UV–visible dif-
fuse reflectance spectra were recorded on a Shimadzu UV-2550
spectrophotometer using BaSO
4
as a reference. The IR spectra were
collected on Nicolet Nexus 670 FT-IR spectrometer in absorbance
ꢀ1
mode at a spectral resolution of 2 cm
using KBr technique