1
56
C. Li et al. / Applied Catalysis A: General 475 (2014) 155–160
catalysts will be designed by an abbreviation, CZA (Cu/ZnO/Al O ),
2
3
CZZA (Cu/ZnO/ZrO /Al O ), CZZ (Cu/ZnO/ZrO ) throughout this
2
2
3
2
paper [19]. The resulting catalyst has the composition of CZA
Cu/ZnO/Al O = 4/3/3), CZZA (Cu/ZnO/ZrO /Al O = 4/3/1.5/1.5),
(
2
3
2
2
3
CZZ (Cu/ZnO/ZrO = 4/3/3) by weight. A Pd-modified  zeolite
2
(
NH -, Si/Al = 38) (Pd/) was prepared by ion exchange with nitric
4
◦
acid solution of PdNO for 24 h, then dried at 100 C overnight and
calcining at 500 C for 4 h. The loading amount of Pd was 0.1 wt%.
3
◦
Methanol synthesis catalysts and the Pd- were independently
pelletized, crushed and sieved to the particles of 0.36–0.71 mm,
respectively. The two kinds of particles were then mechanically
mixed well to form hybrid catalyst of CZA/Pd-, CZZA/Pd- and
CZZ/Pd-.
Fig. 1. Equilibrium conversion of CO2 for different products as a function of tem-
perature. Pressure: 2.0 MPa, H2/CO2 = 3/1 (mole ratio).
2.2. Catalyst characterization
The XRD (X-ray diffraction analysis) measurement was per-
of 3 in the reaction (1), the equilibrium conversion of CO2 is higher
formed with a Rigaku diffractometer equipped with a Cu–K␣
radiation. The specific surface area of the catalysts was determined
by BET method using a Micromeritics ASAP 2010. Temperature pro-
grammed reduction of methanol synthesis catalyst were conducted
by the procedure written in the preceding paper [19].
than 80%, while those of CH OH or DME is much lower.
3
4
CO + 13H → C H + 8H O
(1)
2
2
4
10
2
It has been shown that the hydro-condensation of methanol
can make C3 and C4 hydrocarbons with high selectivity [22]. The
formation of hydrocarbons relieves the thermodynamic constraint
inherent to methanol synthesis by in situ transforming methanol
into hydrocarbons. Thus, the high conversion of CO2 to hydrocar-
bons can be expected.
2
.3. Catalytic reaction test
A pressurized flow type reaction apparatus with a fixed-bed
reactor was used for this study. The apparatus was equipped with
an electronic temperature controller for a furnace, a tubular reactor
with an inner diameter of 8 mm, thermal mass flow controllers for
gas flows and a back-pressure regulator. A thermocouple was set
at the axial center of the tubular reactor. 1 g of catalyst was placed
in the reactor with inert quartz sands above and under the cata-
3.3. CO2 hydrogenation to LPG on a variety of hybrid catalysts
Table 1 showed the catalytic performance at the steady state in
CO2 hydrogenation over various hybrid catalysts. Neither alkenes
noraromaticswere obtainedover the hybridcatalysts. It is apparent
that CZZA/Pd- exhibits the highest conversion of CO2 and espe-
cially the yield of hydrocarbon was almost two times higher than
that of Zr-free catalyst (CZA/Pd-). This is probably due to higher
productivity of methanol synthesis over CZZA catalyst than that
over CZA [19].
lyst. All catalysts were reduced in a flow of 5% H in nitrogen at
2
2
◦
50 C for 4 h before the reaction. The steady-state activity mea-
surements were taken after 15 h on the stream. All the products
from the reactor were introduced in gaseous state and analyzed by
gas chromatograph (GC). CO, CH4 and CO2 were analyzed by a GC
equipped with the thermal conductivity detector (TCD) and a col-
umn of activated charcoal, and light hydrocarbons were analyzed
by another GC equipped with the flame ionization detector (FID)
and a capillary column of Porapak-Q.
◦
The hydrocarbon yield obtained over CZZA/Pd- at 260 C was
much higher than that obtained at higher temperature (Fig. 4) for
LPG (C3 + C4) selectivity of about 75% accompanying lower methane
selectivity (1.2%). However, its level was much lower than that of
the syngas conversion (45.5%) under the same reaction conditions.
These subjects will be discussed in the later section. The low content
3
. Results and discussion
3.1. Catalyst characterization
Table 1
The calcined CZZA exhibited the highest surface area of
06.3 m /g, and CZZ (90.9 m /g) and CZA (78.3 m /g) followed. The
CO2 hydrogenation over hybrid catalysts.
2
2
2
1
Catalysts
CZA/Pd-
CZZ/Pd-
CZZA/Pd-
CZZA/Pd-
CZZA
19.0b
result of N O titration indicate that the aluminum-containing cat-
2
CO2 Conv. (%)
21.2
22.0
25.2
82.8a
alyst (CZA) had the highest Cu surface area, while TPR result shows
the reduction peak of CZA obviously shifted to high temperature
compared with CZZA. All these phenomena suggest that as it is
well-known the added Al O promotes the CuO dispersion and sup-
Yield(%)
H.C.
CO
MeOH
DME
7.5
13.7
0
11.2
10.8
0
13.3
11.9
0
45.5
37.2
0
tr
17.2
1.8
0
2
3
presses its reduction, whereas the added ZrO2 in CuO/ZnO-based
catalyst promote the reduction of CuO with H2 [19].
tr
tr
tr
tr
H.C. composition
C1
C2
C3
C4
C5
C6
3.7
5.0
21.1
60.4
10.3
tr
tr
9.8
80.5
3.8
4.9
17.8
56.9
12.3
2.3
tr
9.1
76.7
1.2
2.8
12.0
62.8
14.8
4.5
1.9
16.0
74.8
0.1
0.5
5.8
85.2
6.4
1.2
0.7
46.7
91.0
–
–
–
–
–
–
–
–
–
3
.2. Catalytic results
For the direct synthesis of hydrocarbons from CO , there are
2
three important reactions involved: (i) methanol formation from
CO2 hydrogenation and/or CO hydrogenation, (ii) dehydration of
methanol to DME, (iii) hydrocondensation of DME to hydrocarbons,
and (iv) reversed water gas shift (RWGS) reaction . Since the target
C7+
i-C4/n-C4
LPG Sel. (%)
of our study is the synthesis of LPG from CO , the hydrocarbons
◦
2
Reaction temp., 260 C; pressure, 20 atm; W/F, 10 g cat h/mol; H /CO , 3/1.
2
2
should be C3 and C4 parraffin with low C + C2 paraffins. As shown
a
H /CO = 2.0.
1
2
b
in Fig. 1, when butane is synthesized from CO with the ratio H /CO
Without Pd- zeolite.
2
2
2