Hunter et al.
agents include strong mineral acids, heteropolyacids, zeolites,7
4
5,6
8
,9
10
sulfonic acids, and dimethyl sulfoxide (DMSO). Strong
mineral acids, aluminum silicates, and ion-exchange resins are
the preferred commercial catalysts,
1,2,9
and THF is typically
produced at 95% yield.1
The acid catalysts in the current processes create undesired
environmental and economic burdens. For example, mineral
acids are corrosive and often necessitate the use of corrosion-
resistant materials. Additionally, these acids are typically
neutralized after the reaction, which consumes both the catalyst
and the neutralizing agent and generates waste salt. Solid acids
avoid the corrosion and neutralization issues of mineral acids,
but often require frequent regeneration or replacement owing
to catalyst deactivation.
FIGURE 1. Molar yield of 1,4-butanediol and THF in HTW at 200
A cleaner, more environmentally benign approach for syn-
thesizing THF from BD may be the use of high-temperature
liquid water (HTW) as the reaction medium. Liquid water at
elevated temperatures (T > 200 °C) has received much recent
attention as an alternative reaction medium for organic
°
C. CBD,0 ) 0.3 mol/kg. Curves represent the fit of eqs 3 and 4 to the
data.
BD dehydration in HTW has been investigated previously.
26
Richter and Vogel conducted BD dehydration experiments at
00-400 °C and residence times under three minutes using a
flow reactor. They found that THF could be produced in high
11-14
synthesis.
Under these conditions, water exhibits increased
3
solubility for small organic compounds typically thought of as
being insoluble in water.15 In addition, HTW can facilitate the
occurrence of some classically acid- and base-catalyzed reac-
(near 100%) selectivity from BD in HTW and supercritical water
(
SCW, T > 374 °C) without catalyst. They reported that the
1
1,12,16
tions, even in the absence of any added catalyst.
This
reaction was irreversible, but did not investigate conversions
greater than about 60%. Nagai et al. examined the dehydration
ability has often been attributed1
7-24
to the relatively large value
27
of the ion product KW in HTW, and associated high native
of BD using glass tube batch reactors, in both high-temperature
+
-
concentrations of H and OH ions, coupled with the elevated
temperature of HTW. Further, conducting the reaction in HTW
enables the possibility of accelerating the rate through the
liquid D2O at 150-365 °C and supercritical D2O at 385-400
°
C and with added mineral acid. On the basis of a kinetic
analysis, they concluded that a “water-induced” reaction was
significant for BD dehydration in neutral HTW. This conclusion
differed from that of Richter and Vogel, who proposed catalysis
1
2,25
addition of CO2, an environmentally benign additive.
Enhancement of BD dehydration via added CO2 could provide
competitive reaction rates for a HTW-based process, without
the environmental concerns associated with mineral acid.
+
by H as the dominant mechanism.
To further investigate the applicability of HTW as a reaction
medium for THF synthesis, and especially to elucidate the
mechanism of BD dehydration in HTW, we conducted a detailed
study of THF synthesis via BD dehydration in HTW. Here, we
present the results of THF synthesis experiments at 200-350
(
(
4) Hudson, B. G.; Barker, R. J. Org. Chem. 1967, 32, 3650-3658.
5) T o¨ r o¨ k, B.; Bucsi, I.; Beregsz a´ szi, T.; Kapocsi, I.; Moln a´ r, A. J. Mol.
Catal. A: Chem. 1996, 107, 305-311.
(
6) Baba, T.; Ono, Y. J. Mol. Catal. 1986, 37, 317-326.
(7) Rao, Y. V. S.; Kulkarni, S. J.; Subrahmanyam, M.; Rao, A. V. R. J.
°
C for batch holding times of up to 115 h. We also examine
Org. Chem. 1994, 59, 3998-4000.
8) Bucsi, I.; Moln a´ r, A.; Bart o´ k, M. Tetrahedron 1995, 51, 3319-3326.
the potential for added CO2 to accelerate the dehydration
reaction. We then explore the kinetics and mechanism of BD
dehydration in HTW, over a wide range of pH, and provide
Sci. 2001, 56, 2171-2178.
(
(
(
(
10) Moln a´ r, A.; Bart o´ k, M. HelV. Chim. Acta 1981, 64, 389-398.
+
evidence confirming that an H -catalyzed mechanism for BD
11) Savage, P. E. Chem. ReV. 1999, 99, 603-621.
12) Hunter, S. E.; Savage, P. E. Chem. Eng. Sci. 2004, 59, 4903-4909.
13) Broll, D.; Kaul, C.; Kramer, A.; Krammer, P.; Richter, T.; Jung,
dehydration is not the dominant mechanism in near-neutral
HTW. Rather, we demonstrate that H2O serves as the proton
donor and catalyst for BD dehydration in HTW without added
catalyst.
M.; Vogel, H.; Zehner, P. Angew. Chem., Int. Ed. 1999, 38, 2998-3014.
(
14) Akiya, N.; Savage, P. E. Chem. ReV. 2002, 102, 2725-2750.
(15) Chandler, K.; Eason, B.; Liotta, C. L.; Eckert, C. A. Ind. Eng. Chem.
Res. 1998, 37, 3515-3518.
16) Kuhlmann, B.; Arnett, E. M.; Siskin, M. J. Org. Chem. 1994, 59,
098-3101.
17) Chamblee, T. S.; Weikel, R. R.; Nolen, S. A.; Liotta, C. L.; Eckert,
C. A. Green Chem. 2004, 6, 382-386.
18) Chandler, K.; Deng, F. H.; Dillow, A. K.; Liotta, C. L.; Eckert, C.
A. Ind. Eng. Chem. Res. 1997, 36, 5175-5179.
19) Chandler, K.; Liotta, C. L.; Eckert, C. A.; Schiraldi, D. AIChE J.
998, 44, 2080-2087.
20) Glaser, R.; Brown, J. S.; Nolen, S. A.; Liotta, C. L.; Eckert, C. A.
Abstr. Pap. Am. Chem. Soc. 1999, 217, U820-U820.
21) Lesutis, H. P.; Glaser, R.; Liotta, C. L.; Eckert, C. A. Chem.
Commun. 1999, 2063-2064.
22) Nolen, S. A.; Liotta, C. L.; Eckert, C. A.; Glaser, R. Green Chem.
003, 5, 663-669.
23) Patrick, H. R.; Griffith, K.; Liotta, C. L.; Eckert, C. A.; Glaser, R.
Ind. Eng. Chem. Res. 2001, 40, 6063-6067.
24) Sato, K.; Kishimoto, T.; Morimoto, M.; Saimoto, H.; Shigemasa,
Y. Tetrahedron Lett. 2003, 44, 8623-8625.
25) Hunter, S. E.; Savage, P. E. Ind. Eng. Chem. Res. 2003, 42, 290-
94.
(
3
Results and Discussion
(
This section provides information about the influence of
temperature, added CO2, and pH on the reaction kinetics. We
then use this information to draw inferences about the mech-
anism governing THF synthesis in HTW.
(
(
1
(
Kinetics. Figures 1, 2, 3, and 4 show yield versus time
profiles for experiments at 200, 250, 300, and 350 °C,
respectively. Under the conditions examined, BD dehydrates
in HTW without added catalyst to selectively yield THF. Figures
3 and 4 demonstrate that the reaction is reversible, with the
(
(
2
(
(
(26) Richter, T.; Vogel, H. Chem. Eng. Technol. 2001, 24, 340-343.
(27) Nagai, Y.; Matubayasi, N.; Nakahara, M. Bull. Chem. Soc. Jpn.
2004, 77, 691-697.
(
2
6230 J. Org. Chem., Vol. 71, No. 16, 2006