DOI: 10.1002/cctc.201600493
Full Papers
Selective Hydrogenation of Benzene to Cyclohexene over
Ru/La O -ZnO Catalyst without Additional Modifiers
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[
a]
Hendrik Spod, Martin Lucas, and Peter Claus*
Selective benzene (BEN) hydrogenation to cyclohexene (CHE)
has been studied in a complex four-phase system by using
which play a key role in the formation of CHE. For the first
time, the reaction mixture can be observed in situ, showing
the emulsion of this complicated four-phase system. The drop-
let size of the organic compound and the rate of hydrogena-
tion are correlated with different stirring rates excluding mass
transfer limitations.
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Ru/La O -ZnO as the catalyst. The catalyst is highly efficient
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(yield of desired cyclohexene=28%) and stable for about five
cycles. Characterizations reveal formation of La(OH) on the
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catalyst surface and formation of Zn(OH)3 during the reaction,
Introduction
Sustainable economics in the production of industrial products
has attracted a lot of attention over the past few decades. For
a better comparison, respective to green processes, a standard
set of 12 principles has emerged, which can be used to assess
necessary, the use of ZrO as a dispersant, and the presence of
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an aqueous solution of ZnSO . ZnSO acts as a modifier and
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adsorbs on the catalyst surface, achieving a more hydrophilic
surface structure. Thereby, the catalyst develops a hydrate shell
that prevents re-adsorption of the formed cyclohexene that
occurs because of the inferior solubility of cyclohexene in
water compared with benzene (factor of six at 1508C,
[
1]
any process. It is not possible to implement all 12 principles,
but they help to improve existing industrial applications. The
formation of adipic acid is based on the hydrogenation of ben-
zene to cyclohexane, followed by an air oxidation of cyclohex-
ane to a mixture of cyclohexanone and cyclohexanol at low
conversions of 4 to 8%. Disadvantages of this route are the re-
sulting byproducts such as alcohols, aldehydes, and ketones,
because the treatment of these during the oxidation step is
very expensive. In addition, an oxidation using peroxides has
also been realized, which is detrimentally associated with an
[5]
50 bar). Thus, much research has focused on finding novel
and greener catalysts (less ruthenium), resulting in ruthenium-
loaded catalysts on different metal oxides. Unfortunately, many
of these catalyst systems require additional modifiers such as
ZnSO or NaOH in the aqueous phase for high selectivities and
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yields of cyclohexene. Using inorganic additives has two disad-
vantages: they generate more waste and additives may result
in corrosion and separation problems during the process. Be-
cause of this, some research has focused on finding supported
Ru catalyst systems without additives. These novel catalysts
can be categorized into two types: those using different co-
[
2]
explosion risk. As an alternative to these routes, a selective
hydrogenation of benzene to cyclohexene followed by a hydra-
tion over H-ZSM5 zeolites to cyclohexanol in high selectivities
(
>99%) is possible. This route is favored because of its simplic-
[6]
ity and atomic economy. The formation of cyclohexene based
on benzene is a key step in the technical development, be-
cause the formation of cyclohexene is thermodynamically not
metals such as Co, Cu, or Zn with ruthenium on the support
and supported ruthenium catalysts without any additional ad-
[7]
ditives. The present work shows the performance of a simple
low loaded ruthenium catalyst, supported on La O -ZnO, in the
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preferred (formation of cyclohexene: ꢀ23 kJmol , formation
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3
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1
of cyclohexane: ꢀ98 kJmol ). Therefore, formation of cyclo-
selective benzene hydrogenation to cyclohexene without addi-
tional additives during the reaction. For the first time, the reac-
tion mixture of the complicated four-phase system can be ob-
served in situ under the reaction conditions. Furthermore, the
catalyst performance is tested under different reaction condi-
tions and characterized in detail.
hexene in high yields requires a complex four-phase system
(
g/l/l/s), consisting of hydrogen (g), an organic (l) and an aque-
[
3]
ous phase (l), and a solid Ru catalyst (s). In 1989, Asahi Chem-
ical Industry Co., Ltd., developed a process for the selective
[
4]
benzene hydrogenation by using a Ru–Zn catalyst. The disad-
vantages of this process are the high amount of ruthenium
[a] H. Spod, M. Lucas, Prof. Dr. P. Claus
Technische Chemie II, TU-Darmstadt
Ernst-Berl-Institut fꢀr Technische und Makromolekulare Chemie
Alarich-Weiss Straße 8
Results and Discussion
Catalytic performance of Ru/La O -ZnO
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4283 Darmstadt (Germany)
Based on previous work by our group, we tested the influence
of different parameters on the yield of cyclohexene on employ-
E-mail: claus@tc2.tu-darmstadt.de
[3,8]
ing Ru/La O -ZnO as the catalyst.
The optimization was
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ChemCatChem 2016, 8, 1 – 9
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ꢀ 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim
&
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