C. Sakong et al. / Dyes and Pigments 88 (2011) 166e173
167
2. Experimental
The crude product was dissolved in 3,000 ml of DMF, then the
yelloweorange solution was filtered and the solvent was removed
by rotary evaporation. The resulting dye was dried in a vacuum
oven at 50 ꢀC and its purity was confirmed by thin layer chroma-
tography using isopropanol/acetone/ammonium water (2:2:1) as
the mobile phase. The yields, 1H NMR, FT-IR and Mass data of the
dye are given below. Yield 73.6%;
2.1. Materials and instrumentations
5-amino-1-naphthalene sulfonic acid and 5,12-dihydro-quino
[2,3-b]acridone-7,14-dione purchased from TCI, 1-naphthol-
3,6-disulfonic acid sodium salt, perylene-3,4,9,10-tetracarboxylic
dianhydride, 4-chloroaniline, m-cresol, isoquinoline, fuming
sulfuric acid (20%) and sulfuric acid (98%) from SigmaeAldrich were
used without purification further. All chemicals used in this study
were of Synthesis-grade agent. Transparent glass substrate was
provided from Paul Marienfeld GmbH & Co. KG. and hydrophilic
acrylic binder of LGM 3050 was supplied by LG Micron Co., Ltd.
1H NMR spectra were recorded by Bruker Avance 500 at
500 MHz using DMSO-d6 as the solvent and TMS as the internal
standard. Fourier transform infrared (FT-IR) spectra were recorded
in the form of KBr pellets on a Perkin Elmer Spectrum 2000 FT-IR
spectrometer. Matrix Assisted Laser Desorption/Ionization Time of
Flight (MALDI-TOF) mass spectra were collected on a Voyager-DE
STR Biospectrometry Workstation with a-cyano-4-hydroxy-
cynamic acid (CHCA) as matrix. Absorption and transmittance
spectra were measured with an HP 8452A spectrophotometer.
Thermogravimetric analysis (TGA) was conducted under nitrogen
at a heating rate of 10 ꢀC minꢁ1 with a TA Instruments Thermog-
ravimetric Analyzer 2050.
1H NMR (DMSO-d6, ppm): 11.93 (s, 2H), 8.49 (s, 2H), 8.47 (s, 2H),
7.94 (d, 2H), 7.48 (d, 2H);
FT-IR (KBr, cmꢁ1): 3420 (NeH), 1619 (C]O), 1233, 1069 (S]O),
625 (SeO);
MALDI-TOF MS: m/z 548.63 (100%, [M þ 2K]þ).
2.2.3. Synthesis of a perylene dye (Dye 3) [10,13]
A
mixture of perylene-3,4,9,10-tetracarboxylic dianhydride
0.98 g (2.5 mmol), 4-chloroaniline 1.28 g (10 mmol), 40 ml of m-
cresol and 4 ml of isoquinoline was heated at 50 ꢀC for 2 h under
a nitrogen atmosphere. The reaction mixture was additionally
heated under nitrogen for 5 h at 130 ꢀC, 4 h at 150 ꢀC and 2 more
hours at 200 ꢀC. After cooling, the reaction mixture was added
dropwise to acetone to give
a
red precipitate (N,N0-Bis
(4-chlorophenyl)perylene-3,4,9,10-tetracarboxylic diimide) which
was filtered, washed several times with methanol and 5% aq
sodium hydroxide solution to remove isoquinoline and unreacted
anhydride, then dried at 50 ꢀC.
The prepared N,N0-Bis(4-chlorophenyl)perylene-3,4,9,10-tetra-
carboxylic diimide 6.11 g (10 mmol) was dissolved in 20 ml of
oleum (20% SO3) and the ensuing violet solution was heated at
145 ꢀC for 6 h. The reaction mixture was cooled and poured into
300 ml DMF and was then added dropwise to 2,000 ml acetone, the
ensuing red precipitate being filtered, washed with acetone, dried
in a vacuum oven at 50 ꢀC. Purity of the dye was confirmed by thin
layer chromatography using isopropanol/acetone/ammonium
water (2:2:1) as the mobile phase. The yields, 1H NMR, FT-IR and
Mass data of the dye are given below. Yield 65.4%;
2.2. Synthesis and characterizations
2.2.1. Synthesis of an azo dye (Dye 1) [11]
5-amino-1-naphthalene sulfonic acid 2.45 g (10 mmol) in 80 ml
of water was dissolved by adding 10 ml of 7% potassium hydroxide
aqueous solution. After cooling to 0e5 ꢀC, 0.76 g (11 mmol) of
sodium nitrite in 5 ml of water was added to the solution followed
by the dropwise addition of 3 ml of 37% hydrochloric acid, main-
taining the reaction temperature at 0e5 ꢀC. After diazotization was
complete (w2 h), the prepared diazonium salt liquor was added to
1-Naphthol-3,6-disulfonic acid sodium salt 5.8 g (10 mmol), dis-
solved in 70 ml of water at pH 5, maintaining the coupling solution
at 0e5 ꢀC and pH 4 and 5. The solution was stirred for 2 h and aq
potassium chloride solution (3 mass %) was added to salt out the
dye. The precipitate formed was filtered, washed with water and
dried in a vacuum oven at 50 ꢀC. The crude product was refluxed in
ethanol for 2 h, hot filtered, washed with hot ethanol and subse-
quently dried in a vacuum oven at 50 ꢀC. Purity of the dye was
confirmed by thin layer chromatography using isopropanol/
acetone/ammonium water (2:2:1) as the mobile phase. The yields,
1H NMR, FT-IR and Mass data of the dye are given below.
Yield 85.5%;
1H NMR (DMSO-d6, ppm): 8.80 (d, 4H), 8.50 (d, 4H), 7.91 (s, 2H),
7.58 (d, 2H), 7.43 (d, 2H);
FT-IR (KBr, cmꢁ1): 1701 (C]O), 1360 (CeN), 1233, 1069 (S]O),
625 (SeO);
MALDI-TOF MS: m/z 772.05 (100%, [M þ 2H]þ).
2.3. Thermal stabilities of the prepared dyes
The thermal stabilities of Dye 1eDye 3 were evaluated by
thermogravimetry (TGA). The prepared dyes were heated to 110 ꢀC
for 10 min to remove any residual water and solvent. Then, it was
heated to 220 ꢀC and held it for 30 min to simulate the processing
thermal conditions of color filters manufacturing. The dyes were
finally heated to 500 ꢀC to determine their degradation tꢁe1mpera-
ture. The heating was carried out at the rate of 10 ꢀC min under
nitrogen atmosphere [10,14].
1H NMR (DMSO-d6, ppm): 17.42 (s, 1H), 8.87 (d, 1H), 8.25 (d, 2H),
8.11 (d, 1H), 7.93 (s, 1H), 7.78 (d, 1H), 7.75 (t, 1H), 7.69 (s, 1H);
FT-IR (KBr, cmꢁ1): 1619 (C]O), 1233, 1069 (S]O), 625 (SeO);
MALDI-TOF MS: m/z 652.80 (100%, [M þ 2K]þ).
2.4. Preparation of color inks and dye-based color filters
2.2.2. Synthesis of a quinacridone dye (Dye 2) [12]
5,12-dihydro-quino[2,3-b]acridine-7,14-dione 1.56 g (5 mmol)
was dissolved in 50 ml of sulfuric acid (98%) and the ensuing purple
solution was heated at 110 ꢀC for 14 h under a nitrogen atmosphere.
The solution was cooled and poured into 300 ml of DMF, and slowly
added to 2,000 ml of acetone to give a red precipitate which was
filtered, washed with acetone and dried. The precipitate was dis-
solved in 300 ml of water and the solution was carefully neutralized
using 7% aq potassium bicarbonate solution over 1 hr. After the
addition of potassium chloride (100 g) to the solution, the precip-
itate formed was filtered, washed with ethanol and dried at 50 ꢀC.
Three aqueous inks were prepared with different concentration
(0.2 mmol, 0.22 mmol, 0.25 mmol) of synthesized dyes, distilled
water (2 g) and LGM 3050 (0.68 g) as a binder based on acrylate.
The binder used in this study had excellent compatibility with three
dyes. Prepared dye-based inks were coated on transparent glass
substrates using MIDAS System SPIN-1200D spin coater. The
coating speed was kept at the rate of 300 rpm for 5 s, and then
raised to 1000 rpm and kept constant for 10 s. The dye-coated color
filters were prebaked at 180 ꢀC for 30 min and subsequently baked
for 1 h at 230 ꢀC.