1
70
G. Quartarone et al. / Applied Catalysis A: General 475 (2014) 169–178
the precious metal catalyst in order to depress the reduction of
N-phenylhydroxylamine to aniline [23].
NO
2
Here, we present some new results on the hydrogenation of
nitrobenzene to 4-aminophenol in a single liquid phase composed
of solvent-H O–CF COOH and in the presence a precious metal
2
3
H2 Pt/C
hydrogenation catalyst. Furthermore, we propose a reaction path,
which allows an explanation for the several features of this reaction.
2. Experimental
Pt/C
H2
2
.1. Materials
NH
2
NHOH
organic phase
Nitrobenzene, aniline, 4-aminophenol, 2-aminophenol, trifluo-
roacetic acid, sulfolane were all Aldrich products, their purity
were checked by the usual methods (melting point, TLC, HPLC, GC
and GC–MS) and employed without any purification, acetonitrile
HPLC gradient grade was supplied by BDH, 1,4-dioxane, methanol,
nitromethane, dimethylformamide and dimethyl sulfoxide are ACS
reagent supplied by Aldrich.
H+
2 4
aqueous H SO
HO
NH
3
2
NH OH
H+
Catalysts used were commercial materials supplied by Engel-
hard (now Basf Catalysts): Pd/C 5%: Escat 10, Pt/C 3%, Ru/C 5% Escat
4
0 and Rh/C 5%.
2.2. Equipment
Products were identified by gas chromatography (GC), gas
Scheme 1. Hydrogenation of nitrobenzene in biphasic liquid system.
chromatography coupled mass spectrometry (GC–MS) and high
performance liquid chromatography (HPLC). GC and GC–MS anal-
ysis were carried out with a Agilent 7890A equipped with FID or
MS detector (Agilent 5975 C and a HP 5 column (I.D. 320 m 30 m
long), helium was employed as carrier under the following condi-
Therefore, removal of H SO4 use is likely to be the most impor-
2
tant target for the improvement of the process. Several researchers
have recently proposed the use of a biphasic liquid system (water-
nitrobenzene) employing Pt supported on solid acid in the presence
of surfactant and promoters, which, however, cause problems in the
recycle and/or disposal of the aqueous phase [13–15].
Besides, gas phase reaction catalyzed by bifunctional Pt-zeolites
catalysts has been proposed. The yields to the 4-aminophenol are
interesting for practical purposes, however extensive catalyst deac-
tivation limits its synthetic utility [16].
Starting from these considerations, a single liquid phase process
could be a catwalk to a more sustainable process by using easily
reusable solvents and catalysts [17–20]. When products are solids
or high boiling point liquids the use of a much lower boiling point
solvent can be the key to improve the environmental sustainability
of the whole process, because of products separation, catalyst and
solvents reuse is made easy by filtration and evaporation. In this
−
1
tions: injector 523 K, detector 543 K, flow 1 mL min , oven 333 K
−
1
for 3 min 523 K 15 K min and 523 K for 15 min. Due to the ther-
mal instability of the products, routine analysis were carried out
by HPLC (PerkinElmer 250 pump, LC 235 diode array detector and
a C 8, 5 m, 4 mm i.d. 25 cm long column) analysis were carried
out with CH CN–H O as mobile phase in isocratic 70% of CH CN
3
2
3
−
1
at 1 mL min . Conversion yield and selectivity are calculated by
the calibration with standard solutions of the pure products. N2
physisorption and CO chemisorption has been carried out with a
Micromeritics ASAP 2010C automatic adsorption analyzer.
2.3. Catalyst characterization
Chemisorption of carbon monoxide was carried at 308 K with
the double isotherm method and 1 min of equilibration time [24].
The chemisorption stoichiometry was set 1 (1 molecule of CO for
1 surface atom of metal) only for comparative purpose. Before
the analysis, the catalyst was pretreated in a flow of hydrogen
way, the high cost of CF COOH is counter balanced by its recycling,
3
making the process sustainable also from an economical point of
view.
−
1
The bases of the present research are the results in the Beck-
mann rearrangement of ketoximes to the corresponding amides in
CH CN–CF COOH as solvent catalytic system [17–20]. The analogy
(20 mL min ) at 473 K for 3 h and for 5 h under vacuum at the same
temperature in order to ensure total reduction of the precious metal
particles average diameter of catalyst particles (40 m) and appar-
3
3
−
1
between the Beckmann rearrangement with the process to 4-
aminophenol via nitrobenzene hydrogenation originates from the
idea that the N-phenylhydroxylamine (the intermediate of the pro-
cess) (see Scheme 1) may undergo acid Bamberger rearrangement
ent density (0.54 g mL ) were given by the supplier and are the
same for all the catalysts (see Table 1).
2.4. Hydrogenation of nitrobenzene
very easily in non-aqueous CF COOH system.
3
The rearrangement is well known from long time and the
commonly accepted mechanism is via nitrenium ion intermedi-
ate followed by nucleophilic attack of a water molecule (Scheme 2)
Some preliminary reactions have been carried out in several sol-
vents (1,4-dioxane CH NO , (CH ) NCHO and (CH ) SO CH OH).
3
2
3
2
3
2
3
The kinetic runs were carried out in a well stirred glass reactor
thermostatted by circulation bath in the range 323–353 K, using
CH CN–H O as a solvent, CF COOH as an acid catalyst and a pre-
[
11,21,22].
Several solvents can be used for the hydrogenation reac-
3
2
3
tion, but those to be considered in this research possess low
nucleophilicity in order to avoid side reaction in the Bamberger
rearrangement [21,22]. In addition, suitable solvents (for instance
CH CN and (CH ) SO) have to lower the hydrogenation activity of
cious metal catalyst (Pt, Pd, Rh, Ru) supported on carbon. Hydrogen
was fed continuously at constant pressure (c.a. 0.12 MPa) by a gum
balloon (see supplementary information). Blank reactions in the
absence of nitrobenzene have been carried out in order to verify
3
3 2