as well as improves enzymatic reaction rates.24 A final advantage
of immobilization arises from the ability to localize the enzyme in
a microfluidic environment whereby the direction and rate of fluid
flow imparts the ability to control the sequence and residence
time of multienzymatic reactions. Such a configuration also allows
sequential reactions to occur within well-defined spatial reaction
zones. Therefore, to realize all of these benefits, we sought to
develop a method for patterning multiple enzymes within microf-
luidic reactors.
The complexity of confining multiple enzymes to distinct
locations within a microfluidic system has thus far limited the
development of spatially separated multienzymatic reactors. The
first demonstration of a spatially separated enzymatic reaction in
a microfluidic format was performed by Cremer and co-workers,
where two enzymes, glucose oxidase (GOX) and horseradish
peroxidase (HRP), were covalently immobilized to the surface of
two separate PDMS channels. The two channels were connected
externally using plastic tubing in order to carry out a sequential
enzymatic reaction;25 a similar approach was later used by Ku et
al.18 Crooks and co-workers immobilized the same two enzymes
to the surface of microbeads that were retained in separate
sections of a single microfluidic channel by microfabricated
weirs.26 While this method is extremely flexible, it does not scale
well for multiple enzymes because each additional enzyme
requires the fabrication of an auxiliary channel and weir to pack
and retain the microbeads in the channel.
An attractive and readily scalable alternative involves the use
of photochemistry to pattern enzymes in microfluidic channels.
Photochemical approaches allow enzymes to be patterned in fully
fabricated microscale devices via a process similar to photolithog-
raphy. This process has been previously demonstrated for co-
valently immobilizing proteins or enzymes to the surfaces of empty
channels.27-29 Because the entire microfluidic channel is exposed
to a solution of enzyme during this process, nonspecific adsorption
of enzyme outside of the desired immobilization region can
prevent effective patterning of the enzyme. These groups limited
nonspecific adsorption of enzyme through the use of blocking
protein. Another limitation of this technique is that the amount
of immobilized enzyme is limited by the available surface area of
the channel. Several groups have attempted to increase the
amount of immobilized enzyme by entrapping enzyme within
photopatterned hydrogels.30-33 By this method, enzyme is encap-
sulated within a gel rather than attached covalently. The gels must
be dense enough to retain protein, thus rendering the enzyme
inaccessible to convective flow. Consequently, although more
enzyme is immobilized, not all of the immobilized enzyme is
necessarily available for reaction. Furthermore, the use of dense
gels can significantly increase the flow resistance in a microchan-
nel.
The present study develops a method of photopatterning
multiple enzymes in microfluidic devices at high densities in order
to enable multistep enzymatic reactions whose reaction sequence
is determined by the direction of fluid flow. The immobilization
method employed in this work was the covalent attachment of
enzyme to the surface of a porous polymer monolith. Porous
polymer monoliths have been developed over the past decade as
support materials for a variety of analytical applications.34 Polymer
monoliths increase the available surface area in a microchannel
and are thus particularly useful for high-density enzyme immobil-
ization.6,35-39 In addition, porous polymers are easy to fabricate
in-device via a UV-initiated polymerization process whereby liquid
monomers polymerize in the presence of porogenic solvents to
form a porous solid support that can be patterned using a
photomask.40,41 Furthermore, because they are covalently an-
chored to the microchannel walls, polymer monoliths do not
require any retaining structures such as the microfabricated weirs
that are needed to retain microbeads. Recently, we introduced a
photografting method for the in situ modification of these porous
polymers.42,43 This surface modification process is also photoini-
tiated, allowing the polymer surface to be photopatterned with
specific chemical functionalities such as azlactone for the covalent
attachment of a variety of proteins.38,42 In particular, we have used
this technique to fabricate a simple monolithic device with dual
functionality that combined solid-phase extraction and tryptic
digestion.38 However, this early approach enabled only limited
control over the nonspecific adsorption of enzyme throughout the
device. Recently, we extended our photografting technique to poly-
(ethylene glycol) methacrylates in order to obtain protein adsorp-
tion-resistant coatings.44
In this work, we demonstrate the preparation of monolithic
porous polymer supports that suppress the nonspecific adsorption
of enzymes and enable the photopatterning of spatially separated
multienzymatic microreactors. Kinetic parameters for an im-
mobilized enzyme reaction are determined by measuring product
formation on device and analyzing the results using a plug-flow
reactor model. Finally, we demonstrate model sequential reactions
involving two and three enzymes, and we present an example of
directional biosynthesis.
EXPERIMENTAL SECTION
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