SYNTHESIS OF NANO/MICRO SCALE ZSM-5
547
sized from kaolin. The crystal size had a significant
effect on the stability of the catalysts and the product
distribution. The ZSM-5 zeolites with smaller crystal-
lites provide higher external surface area, shorter diffu-
sion distances and reduced intensity of surface acidity.
Therefore, nanosized ZSM-5 sample show an
improved deactivation resistance compared to the
microsized and submicronsized specimen. In addi-
tion, due to increased contents of foreign metallic ele-
ments (especially Ti), microsized ZSM-5 synthesized
from kaolin showed better catalytic performance and
stability compared with the sample obtained from
chemical materials. The results described in the article
could provide the information that might be useful to
find new ways to utilize solid waste or natural clay
resources and to synthesize other practically import-
ant zeolites.
100
98
96
94
92
90
88
MZ-5
SZ-5
NZ-5
CZ-5
9.9%
10.6%
III
5.9%
4.5%
I
II
100 200 300 400 500 600 700 800
Temperature, °C
Fig. 7. TG curves of four samples after methanol dehydration
reaction tested at 643 K (m = 0.3 g, WHSV = 12 h ).
–1
cat
ACKNOWLEDGMENT
The authors would like to thank Wuhai Tian-yu
Chemical High-tech Co. Ltd. (China) for the finan-
cial and raw materials assistance.
As a result, ZSM-5 synthesized from kaolin showed bet-
ter catalytic performance and longer lifetime than the
zeolite obtained from chemical materials.
To estimate the extent and rate of carbon deposi-
tion on the catalyst the amount of coke deposition on
the reacted ZSM-5 catalysts was analyzed by a TG
analyzer. According to Fig. 7, three steps could be rec-
ognized on all curves. The first step is related to
desorption of physically adsorbed water from the sam-
ples (I), the second is associated with removal of coke
(II) and the third represent the stage in which the
weight remains constant (III). The weight losses of
carbon deposition on four samples used in the reaction
were ca. 9.9% (MZ-5), 5.9% (SZ-5), 4.5% (NZ-5),
and 10.6% (CZ-5), respectively. The results clearly
showed that the formation rate of coke increased with
increasing crystallite size. For MZ-5 and CZ-5, the
diffusion of the products was hampered due the pres-
ence of long channels. Consequently, secondary reac-
tion of the trapped primary products took place to
produce bulky molecules, which can act as precursors
of coke [30]. By contrast, shorter dimensions of chan-
nels in SZ-5 and NZ-5 favor feasible diffusion of the
products inside the pores and retard the secondary
reaction to form the precursor of coke. Correspond-
ingly, the intensity of coke formation is reduced [30].
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4. CONCLUSIONS
In conclusion, highly crystalline ZSM-5 zeolites
with different crystal sizes were successfully synthe-
KINETICS AND CATALYSIS Vol. 58 No. 5 2017