Investigation of Solid-Acid-Promoted Pd/SDB Catalysts
J. Phys. Chem. B, Vol. 105, No. 17, 2001 3401
TABLE 1: Summary of Catalytic Properties and Metal Loss
for Pd/SDB and Solid Acid Promoted Pd/SDB Catalystsa
Catalytic Performance. The catalytic performance tests were
carried out in a continuous downflow fixed-bed reactor with
an inside diameter of 2.1 cm and volume of 94.0 mL. The
reactor was heated with a water-bath circulator, and the reaction
temperature was monitored with a sensor in the center of the
catalyst bed. Two grams of Pd/SDB catalysts was mixed with
a certain amount of resin-type catalysts to give an acid-to-Pd
catalyst ratio of 1.0 and 4.0 by weight, respectively. The mixed
catalysts were diluted with 1.6 mm glass balls to a total catalyst
bed of about 50 mL. A gradient packing method was used to
minimize bypassing effects. Before the test the catalyst was
reduced in H2 at 150 °C for 8 h. The reaction then was carried
out with a weight hourly space velocity (WHSV) of 2.4 h-1 (g
of feed/h‚g of catalyst), at 95 °C, 35.4 atm, and a air/ethanol
molar ratio ) 2.37. The reaction products were trapped by a
condenser at -5 °C and analyzed using a gas chromatograph
(Shimadzu gas chromatograph model GC-14B; TCD and FID
detector, equipped with a DB-WAX capillary column, 30 m
long; and a SP4270 data processor). The metal leached was
analyzed using inductively coupled plasma optical emission
spectroscopy with a Jarnell-Ash 1100 instrument.
2 g
2 g Pd/SDB +
2 g Pd/SDB +
Pd/SDB 2 g Amberlyst 35 8 g Amberlyst 35
ethanol conversion, mol %
selectivity to ethyl acetate, % 54.6
selectivity to acetic acid, %
selectivity to acetaldehyde, %
selectivity to fuel gas, %
Pd loss during reaction, %
44.3
51.4
70.2
23.2
1.8
4.8
37.0
55.5
77.0
18.0
2.0
3.0
29.0
38.0
1.5
5.9
45.2
a Catalysts were lined out in the reaction system for 70 h.
the smaller clusters were selectively leached, the Pd leaching
rate decreased and became rather slow after 70 h on stream.
The leached species has been identified as palladium(II) acetate,
which was formed from reaction of Pd clusters with the reaction
intermediate, acetic acid. The decrease in metal loss with
increasing acid catalysts suggests that the addition of acid
catalyst promotes the esterification reaction, resulting in a
decrease of acetic acid concentration and succeeding palladium-
(II) acetate formation, thereby reducing Pd leaching.
Role of the Acid Catalyst in Product Selectivity. Addition
of acid catalysts enhanced the conversion of acetic acid to ethyl
acetate. As the acid catalyst was added to form a mixed catalyst
with a acid-to-Pd catalyst ratio of 4, the selectivity for ethyl
acetate increased from 55 to 77%, while the selectivity for acetic
acid decreased from 38 to 18% (Table 1). In this study, the
selectivity to ethyl acetate [(ethyl acetate yield/ethanol conver-
sion) 100%] has a relative standard deviation (RSD) of about
2%, caused by the deviation of gas chromatography measure-
ment.
X-ray Absorption Spectroscopy. The X-ray absorption
measurements were performed on X-ray beamline X-11 of the
National Synchrotron Light Source (NSLS) at Brookhaven
National Laboratory with a storage ring energy of 2.5 GeV and
a beam current between 150 and 250 mA. A Si(111) double-
crystal monochromator was used for energy selection, and it
was detuned 20% at E0 + 50 eV to suppress higher harmonic
radiation; resolution, ∆E/E, was estimated to be 2.0 × 10-4
.
The monochromator was scanned in the energy range from 200
eV below to 1200 eV above the palladium K absorption edge
(24 350 eV) edge. The catalyst samples were pressed into a self-
supporting wafer with the wafer thickness chosen to give an
absorbance of 2.5 and reduced at the same operation conditions
as those for the catalytic performance tests. The EXAFS
measurements were performed in the transmission mode at
liquid nitrogen temperature. The transmission measurement
geometry was arranged using gas-filled ionization chambers to
monitor the intensities of the incident and transmitted X-rays.
To gain the proper absorption ratio for the incoming X-rays,
the gas compositions in the ionization chamber were selected
at an argon to nitrogen mole ratio of 1/1 for the first chamber
and pure argon for the second chamber, respectively. X-ray
absorption data from three scans of each sample were averaged,
and then the preedge and background were subtracted. Each
resulting spectrum was divided by the edge height to obtain
EXAFS functions.13
Fuel gas, shown in Table 1, includes methane, ethylene, CO2,
and a trace of ethylene. CO2 is formed from the total oxidation
reaction and the cracking of oxygen-containing compounds,
methane from the cracking reaction, and ethylene from the
dehydration reaction. Fuel gas formation decreased with increas-
ing acid-to-Pd catalyst ratio, which might be a consequence of
increasing coke formation catalyzed by acid catalyst. Coke
deposited on the Pd sites might retard total oxidation and metal
cracking and thus reduced fuel gas formation. Coke deposition
might also reduce the adsorption of oxygen on Pd clusters,
leading to a slight increase of acetaldehyde formation.
Morphology of Pd Clusters on the Fresh and the Used
Pd/SDB Catalysts. The EXAFS data were analyzed using
experimentally determined reference files obtained from standard
materials of known structure. The Pd-Pd and Pd-O contribu-
tions were analyzed with phase shifts and backscattering
amplitudes extracted from EXAFS data for palladium foil and
palladium oxide, respectively, and the Ru-C contribution from
EXAFS data for Ru3(CO)12. The appropriateness of using the
Ru-C to represent Pd-C is justified by the theoretical
calculation of Teo and Lee.14 Their results show that the
amplitude and phase function of the nearest and next-nearest
neighbors in the periodic table are hardly different.
The comparisons of EXAFS spectra for the four samples are
shown in Figure 1. The raw EXAFS data for the samples have
a signal-to-noise ratio >40 (The noise amplitude was determined
at k ) 14 Å-1, and signal amplitude was determined at k ) 4
Å-1).
The Fourier transforms provide the qualitative information
about the morphology of the Pd clusters on the SDB support.
k3-weighted Pd-Pd phase- and amplitude-corrected Fourier
transforms were performed for the EXAFS functions (4.5 < k
< 14.0 Å) to investigate the morphology difference of Pd
clusters among the fresh catalysts and the used catalysts of
different acid-to-Pd-catalysts ratio.
Results and Discussion
Role of the Acid Catalyst in Ethanol Conversion and
Metal Loss. Similar to the reaction catalyzed by Pd/SDB
catalysts, the conversion of ethanol catalyzed by the mixed
catalysts increased with reaction time to about 25 h on stream
and then declined. At about 70 h on stream, the change of
catalytic properties as well as the leaching of Pd became
insignificant.1 The catalytic performance of the Pd/SDB catalysts
and the mixed catalysts was then examined by comparing
ethanol conversion, product selectivity, and Pd loss. The results
are summarized in Table 1. As expected, ethanol conversion
increased with acid-to-Pd catalyst ratio, while metal loss
decreased because of the increase of esterification reaction.
In a previous paper, we reported that Pd is leached out in the
reaction system as measured by ICP optical emission spectros-
copy. The Pd leaching rate decreased with time on stream.1 As