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CATTOD-8412; No. of Pages8
ARTICLE IN PRESS
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J. Wang et al. / Catalysis Today xxx (2013) xxx–xxx
However, the selectivity to C –C4 olefins is still low in the hydro-
by ThermoStar GSD 301 T2 mass spectrometer with the signal of
2
genation of CO2 over most of the reported catalysts. It can be
expected that both the support and the promoter may affect the
activity and the selectivity of Fe-based catalysts. However, lit-
tle information is available on how to increase the selectivity to
lower olefins. Undoubtedly, more fundamental studies are needed
to develop an efficient Fe-based catalyst for the selective produc-
m/e = 44.
2.3. Catalytic reaction
Catalytic reactions were performed on a high-pressure fixed-
bed flow reactor. The catalyst (typically 1.0 g) loaded in the reactor
was first reduced by H with a flow rate of 50 mL min at 673 K for
tion of C –C olefins from CO . This paper reports our recent studies
2
4
2
−1
2
on the effects of alkali metal ions on the hydrogenation of CO2 to
C2–C4 olefins over supported Fe catalysts.
5
h. After the catalyst was cooled down to 353 K, a reactant gas mix-
ture of (H + CO ) with a H /CO molar ratio of 3.0 and a flow rate
2
2
2
2
−
1
of 20 mL min , which contained 5% argon as an internal standard
for the calculation of CO2 conversions, was introduced to the reac-
tor. Then, the pressure and temperature were increased typically
to 2.0 MPa and 613 K, respectively. The products were analyzed by
online gas chromatography. The data at steady states, which were
obtained typically after 10 h of reaction, were used for discussion.
2
. Experimental
2.1. Catalyst preparation
Metal oxide supports including SiO , TiO , Al O , and ZrO
2
2
2
2
3
were purchased from Alfa Aesar (for ZrO ) or Sinopharm Chemical
2
Reagent Co. (for the other metal oxides). Carbon nanotubes (CNTs)
were synthesized by a method reported previously [34], and were
pretreated with a 68 wt% nitric acid at 393 K to remove the Ni cat-
alyst used for CNT synthesis, followed by washing and drying. The
supported Fe catalysts were prepared by the conventional impreg-
nation method. For example, for the preparation of the 10 wt%
Fe/ZrO2 catalyst, ZrO2 (4.5 g) was first added into an aqueous solu-
tion of Fe(NO3)3 (0.2 mol dm , 45 mL). The suspension was then
stirred for 8 h, followed by evaporation at 353 K to dryness. The
obtained powdery catalyst was further dried at 393 K for 12 h and
calcined in air at 773 K for 5 h. The alkali metal ion-modified sup-
ported Fe catalysts were prepared by a co-impregnation method
using a mixed aqueous solution containing certain amount of an
3
. Results and discussion
3.1. Catalytic behaviors of Fe-based catalysts for hydrogenation
of CO2
3.1.1. Effect of modification by alkali metal ions on catalytic
behaviors of Fe/ZrO catalysts
−3
2
It has been demonstrated that ZrO2 is a unique support for the
hydrogenation of CO to CH OH or CH when Cu, Ag or Ni is used as
the active metal [35]. However, few studies have used ZrO2 for the
hydrogenation of CO2 to hydrocarbons. Here, we first investigated
the catalytic behavior of the Fe/ZrO catalyst for the hydrogenation
of CO . The conversion of CO2 was 32% over the 10 wt% Fe/ZrO2
2
3
4
2
2
alkali metal salt (LiNO , NaNO , KNO , RbCl or CsCl) and Fe(NO )
3
3
3
3
3
under our reaction conditions (Table 1). The selectivity to CO was
with a similar procedure.
2
5% and that to hydrocarbons (CnHm) was 75% over this catalyst.
CH4 and C –C4 paraffins were the dominant products in hydrocar-
2
2.2. Catalyst characterization
bons. Thus, the Fe/ZrO catalyst without modification is not suitable
2
for the hydrogenation of CO2 to lower olefins.
X-ray diffraction (XRD) measurements were carried out on
We investigated the effect of the modification by alkali metal
a Panalytical X’pert Pro Super X-ray diffractometer with Cu-K␣
radiation (40 kV and 30 mA). For in situ XRD measurements, the
powdery sample was loaded into an XRK-900 cell, which was
directly attached with the X-ray diffractometer. The XRD pattern
ions on catalytic behaviors of the Fe/ZrO2 catalyst. Table 1 shows
+
that the addition of Li decreases the conversion of CO . The selec-
2
tivity to hydrocarbons also became lower while that to CO became
+
higher by the addition of Li to the Fe/ZrO catalyst. These indicate
2
for the fresh sample was first recorded. Then, a H gas flow with
that Li+ suppresses both the reverse water-gas shift reaction and
the hydrogenation of CO to hydrocarbons. The inhibiting roles of Li+
in the water-gas shift and FT reactions were reported in previous
2
−
1
a flow rate of 50 mL min was introduced into the XRK-900 cell
−
1
and the temperature was raised at a rate of 10 K min . When the
desired temperature was reached, the catalyst was kept at that tem-
perature for 5 min, and the XRD pattern was recorded. 25 min were
typically required for the collection of one pattern with 2ꢂ ranging
studies [36,37]. The distribution of hydrocarbons did not change
+
significantly after the modification by Li ; CH4 and C –C4 paraffins
2
were still the dominant products. This indicates that the presence
of Li+ in the Fe/ZrO2 does not affect the ability of catalyst for the
hydrogenation of CHx intermediates or olefins, which are believed
to be the primary products, but decreases the ability of catalyst
◦
◦
from 20 to 50 . Before the appearance of the characteristic peaks
◦
◦
ascribed to Fe species (32 –45 ), the catalyst had been kept at the
desired temperature for >15 min. The in situ XRD patterns under
the reactant gas mixture of (H + CO ) were also recorded at 618 K.
for the activation of CO and CO . On the other hand, the addition
2
2
2
For these measurements, the sample was first reduced in the in situ
of other alkali metal ions to the Fe/ZrO2 catalyst did not decrease
−
1
the conversion of CO . The modification by Na , K and Cs+ rather
+
+
XRK-900 cell with H2 gas flow with a rate of 50 mL min at 673 K.
After being cooled down to 618 K, the reactant gas mixture was
introduced to the in situ XRK-900 cell, and then the XRD pattern
was recorded after a certain time.
2
+
increased the conversion of CO . Particularly, K showed a signifi-
2
cant enhancing effect on the catalytic activity, while the promoting
effects of Rb+ and Cs+ were less significant on CO2 conversions.
This might be caused by the residual chlorine [38], since RbCl and
CsCl were used as the precursors. The selectivity to CO decreased
CO2 temperature-programmed desorption (CO -TPD) was per-
2
formed on a Micromeritics AutoChem 2920II instrument. Typically,
the sample loaded in a quartz reactor was first pretreated with
high-purity He at 623 K for 1 h. After the sample was cooled down
to 373 K, CO2 adsorption was performed by switching the He flow
to a CO –He (10 vol% CO ) gas flow and then keeping at 373 K for
+
+
+
+
from 25% to 15–21% after the modification by Na , K , Rb , or Cs .
Organic oxygenates were also formed with considerable selectiv-
ities (17–20%) in addition to hydrocarbons over these catalysts.
+
More significantly, the modification of the Fe/ZrO catalyst by Na ,
2
2
2
K , Rb or Cs+ remarkably changed the hydrocarbon distributions.
+
+
1
h. Then, the gas phase or the weakly adsorbed CO2 was purged
2
rate of 10 K min , and the desorbed CO2 molecules were detected
from 70% to 18–26% and from 29% to <10%, respectively. Simultane-
ously, the fractions of C –C olefins and C5+ hydrocarbons increased
−1
2
4
Please cite this article in press as: J. Wang, et al., Synthesis of lower olefins by hydrogenation of carbon dioxide over supported iron catalysts,