D278
Journal of The Electrochemical Society, 157 ͑5͒ D278-D282 ͑2010͒
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013-4651/2010/157͑5͒/D278/5/$28.00 © The Electrochemical Society
Cu Electrodeposition from Methanesulfonate Electrolytes
for ULSI and MEMS Applications
,
z
Maksudul Hasan* and James F. Rohan**
Tyndall National Institute, University College Cork, Lee Maltings, Cork, Ireland
Methanesulfonic acid ͑MSA͒ is an alternative to sulfuric acid electrolyte for metal deposition. The electrochemical nucleation and
growth of Cu on a glassy carbon electrode in methanesulfonate was compared with sulfate baths. The overpotential for Cu
deposition was much smaller in the MSA bath compared to the traditional sulfuric acid bath, and Cu nucleation occurred at a
higher rate in the MSA bath. The measured diffusion coefficient value for Cu deposition from the MSA bath was 6.82
ϫ 10−6 cm /s. UV-visible spectroscopic results confirmed that the coordination of Cu species was the same in both electrolytes.
Cu electrodeposition on Ni sputtered Si substrate from the high efficiency MSA bath was photoresist-compatible with no void
formation. One-dimensional Cu nanorods were also deposited through an anodized aluminum oxide template on a Ni evaporated
seed layer substrate, showing potential applications as electrical interconnects in ultralarge scale integration ͑ULSI͒ and micro-
electromechanical systems ͑MEMS͒.
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©
2010 The Electrochemical Society. ͓DOI: 10.1149/1.3332729͔ All rights reserved.
Manuscript submitted December 10, 2009; revised manuscript received January 26, 2010. Published April 7, 2010.
Cu is the present and future interconnect material in high end
microprocessors and memory devices because of its lower electrical
resistivity and higher electromigration resistance than aluminum.
Dual damascene Cu electroplating is now commonly used in semi-
conductor devices usually employing a mixture of CuSO /H SO .
ated direct electrodeposition technique from the MSA plating bath
for interconnects in ultralarge scale integration ͑ULSI͒ and micro-
electromechanical systems ͑MEMS͒ applications.
Experimental
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To achieve a so-called bottom-up or superconformal deposit, various
Cu methanosulfonate was prepared as follows. Cu͑OH͒2 was
first precipitated from the sulfate solution using NaOH ͑excess͒ ac-
cording to the following equation
1,2
types of organic additives are also added. Moreover, additives
such as bis-͑3-sodiumsulfopropyl disulfide͒ that are used as accel-
3
erators enhance the bottom-up fill capability of Cu electroplating.
CuSO ·5H O + 2NaOH → Cu͑OH͒ + Na SO + 5H O ͓1͔
4
2
2
2
4
2
The inhibiting effects of poly͑ethylene glycol͒ ͑PEG͒ during Cu
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electroplating has also been studied. PEG–Cl electrolyte that is
Cu sulfate pentahydrate ͑31.21 g, 0.125 mol; Fisher Scientific, ana-
lytical reagent grade͒ was dissolved in water and slowly poured in
an aqueous solution of sodium hydroxide ͑10 g, 0.25 mol; Sigma-
Aldrich, reagent grade, 97%͒. The bluish slurry Cu hydroxide was
washed with deionized ͑DI͒ water. The filtrate was dried in vacuo ͑1
mm Hg͒ at 50°C and used in the synthesis of Cu methanesulfonate.
The reaction proceeds according to the following equation
commonly used as a suppressor in semiconductor Cu electroplating
bath decomposes to PEG of smaller molecular weight at the cath-
ode. The smaller molecular weight PEG has less adsorption ability
on the electrode surface, and thus its inhibiting effect on Cu reduc-
tion decreases gradually.
In this study, we report that methanesulfonic acid ͑MSA͒ is an
alternative electrolyte system that could replace sulfuric acid in
practical applications. MSA is a strong electrolyte and its conduc-
tivity in water is similar to other strong acids such as sulfuric or
Cu͑OH͒ + 2CH SO H → Cu͑O SCH ͒ ·4H O + 2H O ͓2͔
2
2
2
2
2 2
2
2
The powdered Cu hydroxide ͑12.0 g, approximately 0.125 mol͒ was
dissolved in MSA ͑24.025 g, 0.250 mol; Sigma-Aldrich, 99% anhy-
drous͒ at 80°C for 1 h, and enough DI water was then added to
produce a homogeneous solution. The formation of Cu methane-
sulfonate salt was induced by isopropyl alcohol ͑IPA͒. IPA ͑100 mL͒
was poured into the above solution at 50°C and left overnight for
crystallization, the crystalline precipitate was collected by vacuum
filtration and washed with IPA and ether. The solid product was
brought to constant weight in vacuum ͑1 mm Hg͒. The compound
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hydrochloric acid and higher than that of other organic acids. Nev-
ertheless, MSA has a “green” character in two different ways. First,
it is odorless and does not generate toxic gas fumes, which make it
5
very safe to handle. Second, it is readily biodegradable and
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recyclable. Recycling of MSA is readily achieved because of its
excellent solubility in water so that it can be extracted from an
organic phase with small amounts of water. These result in easily
treatable effluents that are less hazardous compared to all other com-
mercial baths such as sulfate, chloride, fluoride, etc. MSA also at-
tracts great attention because of its nonoxidant characteristics com-
pared to other traditional electrolytes, i.e., sulfate, nitrates, etc.
Additionally, MSA solutions are easy to handle because they remain
in liquid form down to −60°C ͑H SO :3°C͒, and they have greater
Cu͑O SCH ͒ ·4H O was characterized by ethylenediaminetetraace-
3
3 2
2
tic acid complexometric titration, CHN analysis ͑Interscience Ce
Instrument EA1110͒.
Cu deposition/dissolution experiments were carried out in a
three-electrode electrochemical cell. The working electrode glassy
carbon ͑GC͒ was constructed from a 3 mm diameter vitreous carbon
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thermal stability than other organic acids. The baths produce a re-
duced amount of waste and sludge, and thus the early investment of
resources can be minimized. Nevertheless, information on the fun-
damental properties of such electrolytes in the “open” scientific lit-
erature is very scarce. This paper reports the basic electrochemistry
of Cu metal ion deposition in aqueous MSA solution by comparison
with the traditional sulfate bath. Here, we present electrodeposition
of Cu on Ni sputtered Si substrate patterned using optical photoli-
thography. We also report the fabrication of one-dimensional ͑1D͒
Cu nanorods based on the anodized aluminum oxide ͑AAO͒ medi-
2
rod with an active surface area of 0.0803 cm ͑geometrical area:
2
0
.07065 cm ͒. The active surface area was determined using the
well-characterized ferricyanide system on the GC electrode, and the
active area was determined using the Cottrell equation. The elec-
trode surface was successively polished with 0.3, 0.1, and 0.05 m
alumina powder ͑Struers͒ to a mirror finish and was ultrasonically
rinsed before the experiment. Two equal molar solutions for these
experiments consisting of 0.05 M CuSO ·5H O ͑Fisher Scientific,
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analytical reagent grade͒ in 1 M H SO ͑Air Products, 96%͒ and
2
4
0
.05 M Cu͑O SCH ͒ ·4H O ͑in house͒ in 1 M MSA ͑Sigma-
3 3 2 2
Aldrich, 99% anhydrous͒ were used. All electrochemical experi-
ments were carried out with a CHI 660C potentiostat ͑CH Instru-
ments, Inc.͒ coupled to a personal computer, a Ti/Pt mesh counter
*
Electrochemical Society Student Member.
*
* Electrochemical Society Active Member.
z
E-mail: james.rohan@tyndall.ie
electrode, and a H reference electrode. The temperature of the cell
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