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R. Gollapalli et al. / Journal of Pharmaceutical Sciences xxx (2019) 1-7
API degradants, excipient impurities, residual solvents to form
adduct impurities.12 In addition to the secondary reactions as just
mentioned, the interaction of API with leachable impurities is
another possibility which cannot be ruled out. In such cases, the
identification process becomes more complex and requires the
utilization of advanced analytical techniques. Various types of
drug-excipient interactions in pharmaceutical drug development
are well documented.13-17 There are also several reports on re-
actions of API with its degradation products.12,18,19 However, to the
best of our knowledge, reports of adduct-forming interactions of
API with leachables are limited.
Standard and Sample Preparation for GC-HS-MS Analysis
A standard was prepared by transferring 115 L of toluene
m
(density 0.87 g/mL) into a 100 mL volumetric flask containing
approximately 20 mL of DMSO. Then the flask was diluted to vol-
ume with DMSO and mixed well. Pipetted 1.0 mL of this solution
into a 100 mL volumetric flask and diluted to volume with DMSO
and mixed well (concentration of toluene ~ l0 ppm). Pipetted 1.0
mL of this solution into a 20 mL headspace vial and crimped to seal.
For test articles (bottles, caps, and tips) approximately 1 g were
accurately weighed and placed into individual headspace vials and
capped for analysis.
One such phenomenon was observed for an ophthalmic product
where API (moxifloxacin) interacted with a low-density poly-
ethylene (LDPE) container over time to yield an unknown impurity.
We recently reported on an identification of Irganox-related leach-
able impurities and on migration of diethyl phthalate in ophthalmic
drug products20,21 and hereby present a case study demonstrating
the identification of an impurity formed from a reaction of an API
molecule (moxifloxacin) with a leachable compound (ethylene gly-
col monoformate originated from LDPE). This impurity was detected
at ~0.3% (w/w) in moxifloxacin ophthalmic solution. The maximum
daily dosage of the drug product is 3 drops per day and the identi-
fication threshold for the unknown impurity is 0.1% as per USP
monograph. The impurity was tentatively identified as
1-cyclopropyl-6-fluoro-7-(1-(2-(formyloxy)ethyl)octahydro-6H-pyr-
rolo[3,4-b]pyridin-6-yl)-8-methoxy-4-oxo-1,4-dihydroquinoline-
3-carboxylic acid (C24H28FN3O6, MW ¼ 473.19621) using accurate
mass LC-QTOF analysis. The mass accuracy error between the
theoretical mass and the experimental mass of an impurity was
found to be 0.2 ppm. An MS/MS analysis was utilized to provide
mass spectrometry fragments to support verification of the pro-
posed structure. As the impurity contains possibly alerting alde-
hyde group in its structure, it was important to identify and
control the impurity in the drug product to ensure drug safety.
Extractable Study on Primary Packaging Components (LDPE Bottle,
LDPE Cap and Tip)
The extractable study was performed using 3 types of extraction
solvents: (1) buffer pH 3 (0.1 M sodium phosphate); (2) buffer pH 9
(0.1 M sodium bicarbonate); and (3) ethanol and water (40:60 v/v).
Approximately, 5 g of test articles were weighed into separate glass
containers containing 200 mL of each extraction solvent. After
30 min of sonication, the units were placed in an oven maintained
at a temperature of 50ꢁC for 4 days. Control samples were prepared
similarly by placing the same volume of extraction solvents in glass
bottles without test articles. After 4 days, the samples were taken
out and injected as is for LC-MS analysis. For GC-MS analysis, each
extraction solvent was subjected to solvent extraction using
dichloromethane. The organic layers for each test article were
combined and the resulting solution was concentrated to ~1 mL by
blowing nitrogen over the top of the solution, transferred to a GC
vial and analyzed using GC-MS method.
GC-MS Analysis
The GC-MS analysis was performed on an Agilent Gas Chro-
matography system 7890A (Agilent Technologies, Santa Clara, CA),
equipped with a Mass Spectrometry triple-axis 5975C detector.
Agilent Mass Hunter software was used for data collection and
instrument control. The chromatographic separation was achieved
Materials and Methods
Chemicals and Materials
using an Agilent HP-5MS column, 30 m ꢂ 0.25 mm, 0.25
mm
(Agilent, Serial # USN723024H). Helium was used as a carrier gas at
a flow rate of 2.0 mL/min. A splitless injector was used and the
injector temperature was set to 300ꢁC. The MS transfer line was
maintained at 250ꢁC and the ionization mode was electron impact
at 70 eV. The initial oven temperature was 40ꢁC, maintained for
5 min, followed by a temperature ramp to 280ꢁC @ 10ꢁC/min,
maintained for 3 min, and another temperature ramp to 320ꢁC
@15ꢁC/min, maintained for 5 min.
High pressure liquid chromatography grade methanol (MeOH)
and acetonitrile (ACN) was obtained from Fisher Scientific, Fairlawn,
NJ. Formic acid (purity, ꢀ98%), dimethyl sulfoxide (DMSO) (purity,
ꢀ99%) and toluene (purity, ꢀ99%) were purchased from Sigma-
Aldrich, St Louis, MO. Moxifloxacin HCl (anhydrous) was obtained
from MSN Pharmachem Pvt. Ltd. Andhra Pradesh, India. The ultra-
pure water used was purified by a MilliQ water system (Millipore,
France). ACS grade ammonium acetate, formic acid, sodium phos-
phate monobasic, and sodium bicarbonate were obtained from
Fisher Scientific. Ethanol (purity, ꢀ99%) and dichloromethane
(ꢀ99.9% grade) were purchased from Sigma-Aldrich.
LC-MS Analysis
The LC-MS accurate mass analysis was performed on a liquid
chromatographic system model 1290 (Agilent Technologies, Palo
Alto, CA) coupled to a 6530 accurate-mass QTOF mass spectrometer
equipped with a dual jet stream electrospray ionization (ESI)
interface. Agilent Mass Hunter software was used for data collec-
tion and instrument control.
Sample Preparation for LC-MS Analysis
Moxifloxacin ophthalmic solution (in house), 0.5% Lot#
PD13018, CRT, 24M, was used as a drug product sample. Each mL of
moxifloxacin ophthalmic solution contains 5.45 mg moxifloxacin
hydrochloride, equivalent to 5 mg moxifloxacin base. The other
ingredients include boric acid, sodium chloride, and purified water.
The pH of the solution is adjusted to approximately 6.8 using hy-
drochloric acid/sodium hydroxide. 0.5 mL of the drug product
sample was diluted with 0.5 mL of water and mixed well for LC-MS
analysis.
LC-QTOF Method
The chromatographic separation was achieved using a gradient
elution (flow rate: 0.9 mL/min) on a Zorbax SB-Phenyl column
150 ꢂ 3.0 mm, 3.5
mm (Agilent, Part # 863954-312). 0.1% formic
acid was used as solvent A and methanol as solvent B. The
following elution gradient was applied, 0-4.7 min: %B ¼ 31, 4.7-
5.1 min: %B ¼ 31-40, 5.1-10.3: % B ¼ 40, 10.3-10.4: %B ¼ 40-31,