D634
Journal of The Electrochemical Society, 158 (10) D634-D639 (2011)
0013-4651/2011/158(10)/D634/6/$28.00 The Electrochemical Society
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Modeling of Aluminium Deposition from Chloroaluminate Ionic
Liquids
a,
a, ,z
*
*
b,**
Stijn Schaltin,a, Murugan Ganapathi, Koen Binnemans,
and Jan Fransaer **
aDepartment of Metallurgy and Materials Engineering and bDepartment of Chemistry, Katholieke Universiteit Leuven,
B-3001 Leuven, Belgium
A finite-element model of the electrodeposition of aluminium from chloroaluminate ionic liquids is introduced. The purpose of
this model is to give an explanation for the reasonable current densities that can be achieved in chloroaluminate ionic liquids de-
spite the fact that the electrochemically active Al2Clꢀ7 complexes are transformed into inactive AlClꢀ4 complexes during the elec-
trodeposition of aluminium. The obtainable current density in the electrodeposition from chloroaluminate ionic liquids strongly
depends on the chemical rate constants for establishing the equilibrium Al2Clꢀ7 þ Clꢀ ꢀ 2AlCl4ꢀ. A high current (up to 3000
A mꢀ2) was found for both high and low rate constants whereas a minimum current (200 A mꢀ2) was found for intermediate rate
constants due to kinetics and thermodynamics. The model is compared to experiments conducted in the ionic liquid AlCl3
[C2mim]Cl (60/40 mol%) where [C2mim]Cl is 1-ethyl-3-methylimidazolium chloride.
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2011 The Electrochemical Society. [DOI: 10.1149/1.3623781] All rights reserved.
Manuscript submitted March 30, 2011; revised manuscript received July 15, 2011. Published August 12, 2011.
The electrodeposition of aluminium from ionic liquids was
reported for the first time by Hurley and Wier in 1951.1 Within the
field of the electrodeposition of metals from ionic liquids, the elec-
trodeposition of aluminium is by far the most investigated topic. A
possible application for electrodeposited aluminium is as surface
coatings for corrosion protection in marine environments, where
zinc coatings cannot be used due to chemical reactions with sea salt.
The electrodeposition of aluminium is often carried out from chlor-
oaluminates.2–22 These are binary mixtures of AlCl3 with quaternary
ammonium, imidazolium or pyridinium salts. In these solutions, the
mole fraction of AlCl3 should be higher than 0.5 (Lewis acidic solu-
tions) to get the electrochemically active Al2Clꢀ7 complex in the
melt. For a mole fraction smaller than 0.5 (Lewis basic melts), the
sole aluminium species is AlClꢀ4 which is not electrochemically
active within the electrochemical window of the organic cations.
The electrodeposition of aluminium alloys is also a widely investi-
gated topic.20–31
although macroscopically correct, might not be the real reaction hap-
pening at the electrode’s surface. In this paper we propose an exten-
sion of reaction 1 by taking into account the kinetics of reaction 3.
Model
The modeling of the electrodeposition of aluminium on a rotat-
ing disk electrode from chloroaluminate ionic liquids is based on a
one-dimensional model (Fig. 1).
Point A represents the working electrode and point B the bulk solu-
tion. It is assumed that bulk conditions are valid at a distance of 1 mm
from the working electrode. This assumption will be validated (vide
infra). The modeled solution is AlCl3 - [C2mim]Cl (60/40 mol %)
where [C2mim]Cl is 1-ethyl-3-methylimidazolium chloride. Bulk con-
centrations of both Al2Clꢀ7 and AlCl4ꢀ are equal to 1981 mol mꢀ3 34
.
The net deposition reaction 1 is not suitable as the starting equa-
tion for the model. It does not give information on the different steps
in the electrodeposition process and it does not consider the pres-
ence of free Clꢀ ions, i.e. ions that are not bound to Al3þ. Therefore
reaction 1 is rewritten in a similar way as Lai and Skyllas-Kazacos8
The net reaction in the deposition of aluminium from acidic
chloroaluminates is32
4Al2Clꢀ7 þ 3eꢀ ! Al þ 7AlClꢀ4
[1]
4Al2Clꢀ7 þ 3eꢀ ! Al þ 4AlCl4ꢀ þ 3AlClꢀ4
[4]
This reaction is the sum of
Three Al3þ ions are no longer considered to form a complex with
chlorides and are regarded as free ions
Al2Clꢀ7 þ 3eꢀ ! Al þ AlCl4 þ 3Clꢀ
3Clꢀ þ 3Al2Cl7ꢀ ! 6AlClꢀ4
in which Al2Clꢀ7 can be viewed as a molecule of AlCl3 solvated by
AlClꢀ4 .32 The sum of both reactions can be considered as an electro-
chemical-chemical mechanism (EC mechanism) where a product of
the electrochemical reaction, Clꢀ, reacts with the solvent to produce
a species that is electrochemically inactive.33 Since AlCl4ꢀ cannot be
reduced within the electrochemical window of [C2mim]Cl, only one
out of two aluminium ions of Al2Clꢀ7 is reduced. The liberated chlo-
ride ions react further according to reaction 3 and if this reaction goes
fast, both reactions can be written simultaneously as reaction 1. The
sum reaction indicates that only one out of eight aluminium ions is
reduced to metallic aluminium and that the other ions become unavail-
able for reduction since they are transformed into the electrochemi-
cally inactive AlClꢀ4 ion. However, reasonable current densities (500–
1000 A mꢀ2) can be achieved during the electrodeposition of alumin-
ium from chloroaluminate ionic liquids. This suggests that reaction 1,
[2]
[3]
4Al2Clꢀ7 þ 3eꢀ ! Al þ 4AlClꢀ4 þ 3Al3þ þ 12Clꢀ
[5]
These three free Al3þ ions can be reduced, and this requires nine
additional electrons to the left-hand side of the reaction
4Al2Clꢀ7 þ 12eꢀ ! 4Al þ 4AlClꢀ4 þ 12Clꢀ
[6]
Dividing both sides by 4 gives
Al2Clꢀ7 þ 3eꢀ ! Al þ AlClꢀ4 þ 3Clꢀ
[7]
which is again Eq. 2. Equations 4–6 clarify the origin of Eq. 2. If the
Al2Clꢀ7 ion is considered as a molecule of AlCl3 solvated by
AlClꢀ4 ,32 reaction 7 represents that one aluminium ion is reduced
and that the solvating AlClꢀ4 is liberated together with three chloride
ions, which acted as ligands for Al3þ. Reaction 7 can be used to
study the complex formation behavior as it contains the three rele-
vant species Clꢀ, Al2Cl7ꢀ and AlClꢀ4 . The equilibrium between these
anions is expressed by the following autosolvolysis reaction
kf
Al2Clꢀ7 þ Clꢀ ꢀ 2AlClꢀ4
[8]
kb
*
**
Electrochemical Society Student Member.
Electrochemical Society Active Member.
z E-mail: Jan.Fransaer@mtm.kuleuven.be
in which kf and kb are the rate constants for the forward and back-
ward reaction, respectively. This reaction is the AlCl3-[C2mim]Cl
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