Journal of The Electrochemical Society, 147 (4) 1245-1250 (2000)
1245
S0013-4651(99)08-083-0 CCC: $7.00 © The Electrochemical Society, Inc.
Effect of Carbon Coating on Electrochemical Performance of Treated
Natural Graphite as Lithium-Ion Battery Anode Material
Masaki Yoshio,a,*,z Hongyu Wang,a Kenji Fukuda,b Yoichiro Hara,b and Yoshio Adachic
aDepartment of Applied Chemistry, Saga University, Saga 840-8502, Japan
bMitsui Mining Company, Limited, Wakamatsu-ku, Kitakyushu 808, Japan
cKyushu National Industrial Research Institute, Tosu, Saga 841-0052, Japan
Carbon-coated natural graphite has been prepared by thermal vapor decomposition treatment of natural graphite at 1000ЊC. Nat-
ural graphite coated with carbon showed much better electrochemical performance as an anode material in both propylene car-
bonate-based and ethylene carbonate-based electrolytes than “bare” natural graphite. The effect of carbon coating on the electro-
chemical performance was investigated by solid-state 7Li-NMR in conjunction with standard electrochemical techniques.
© 2000 The Electrochemical Society. S0013-4651(99)08-083-0. All rights reserved.
Manuscript submitted August 23, 1999; revised manuscript received November 1, 1999.
Accompanying the development of lithium-ion batteries, world-
wide efforts have been devoted to the application of carbonaceous
materials as anodes (negative electrodes) in these batteries. Among
the wide spectrum of carbonaceous materials, natural graphite ap-
pears to be the most suitable candidate because of its many advan-
tages, such as its high capacity of 372 mAh/g (with a stoichiometry
of LiC6), low and flat potential profile, and reasonable cost. As far
as we are aware, graphite and graphitized carbon have been used in
many lithium-ion battery commercial products on the market to date.
However, graphite has an important disadvantage which may limit
its further utilization as the anode material in lithium-ion batteries:
its sensitivity to certain electrolytes. Ethylene carbonate (EC) and
propylene carbonate (PC) are the most commonly used high permit-
tivity solvents for lithium-ion batteries. It is well known that EC-
based electrolytes are always used with graphite anodes in lithium-
ion batteries, whereas PC-based electrolytes are not compatible with
graphite anodes because PC decomposes on graphite’s surface ac-
companied by graphite exfoliation.1-5 Nevertheless, EC-based elec-
trolytes exhibit inferior low temperature performance compared to
PC-based electrolytes, mainly due to their different melting points
(mpEC 39ЊC, mpPC Ϫ49ЊC). Therefore, one problem to be solved is:
How can we apply graphite anodes in PC-based electrolytes?
In our opinion, a one-word answer to this question is “modifica-
tion.” It is the modification of graphite or PC-based electrolytes, or
both, that may lead to acceptable stability.
Several papers have been published on modifying PC-based elec-
trolytes using additives such as catechol carbonate, crown ether, eth-
ylene sulfite, and sulfur dioxide.6-9 However, from the viewpoint of
graphite modification, one approach is to coat carbon onto the
graphite surface to protect it from PC. In fact, the prototype of this
concept, the core-shell-structured carbon composite was first applied
as an anode material in lithium-ion batteries by Kuribayashi et al.10
More recently, other groups have also reported the electrochemical
performance of core-shell-structured carbon composites.11,12 Re-
ported processes of preparing composite carbons include common
procedures such as mixing the carbon precursors with graphite or
graphitized carbon and heating the slurry mixtures at temperatures
of about 1000ЊC or above. In contrast, we have prepared carbon-
coated natural graphite by thermal vapor decomposition (TVD). In
this paper, we discuss the excellent electrochemical performance of
TVD-treated natural graphite in both EC-based and PC-based elec-
trolytes. The effect of carbon coating has also been studied.
and 1 L/min, respectively. Natural graphite was stirred in the reac-
tion tube to make a fluid-bed layer and to expose the surfaces of the
graphite particles to the vapor. The temperature of the reaction tube
was maintained at 1000ЊC. At such a high temperature, the toluene
vapor flowed into the reaction tube, decomposed, and deposited on
the graphite surface as a carbon coating. The carbon coating thick-
ness was controlled by the feed time of the toluene vapor. In the
studies, three carbon-coated natural graphite samples with 17.6,
13.4, and 8.6 wt % of carbon coatings, respectively, were tested as
well as the original natural graphite. Selected physical properties for
all of these samples are listed in Table I.
Graphite electrodes were prepared by spreading the graphite
powder slurry (90 wt %) and poly(vinylidene fluoride) (10 wt %)
dissolved in 1-methyl-2-pyrrolidinone onto a copper foil substrate.
The electrodes were then dried overnight at 105ЊC under vacuum
and pressed between two flat steel plates at about 0.2 ton/cm2.
Both EC-based and PC-based electrolytes were used in our stud-
ies. The electrolyte EC:dimethyl carbonate (DMC) (1:2 by volume)/
1 M LiPF6 (Ube) was chosen as representative for EC-based elec-
trolytes. The PC-based electrolytes were 1 M LiPF6 (Tomiyama, bat-
tery grade) in PC/DMC (Wako, high purity) mixed solvents. The
water content in all these electrolytes was < 20 ppm.
The electrochemical measurements included galvanopotentiosta-
tic charge-discharge tests and cyclic voltammetric experiments on
the graphite electrodes. In the galvanopotentiostatic charge-discharge
tests, two-electrode cells were used. The two-electrode cells includ-
ed a lithium metal electrode and a graphite electrode, held apart by a
separator (Celgard 2400) and glass fiber.
The test procedures were as follows. (i) The cells were dis-
charged (intercalation of lithium into the graphite electrode) from
the open-circuit voltage (OCV) to 0 V at a constant current density
of 0.4 mA/cm2, (ii) the cell voltages were held at 0 V until the cur-
rent density decreased to < 0.08 mA/cm2, (iii) the cells were rested
for 10 min, (iv) the cells were charged (deintercalation of lithium
from the graphite electrodes) at a constant current density of
0.4 mA/cm2 to1.5 V, and (v) the cells were rested for 10 min; then
the cycles were repeated.
In the cyclic voltammetric experiments, three-electrode cells were
used. In these cells, lithium metal electrodes were used as both the
counter and reference electrodes, and graphite electrodes were used
as the working electrodes. The cells were cycled between the OCV
(ca. 3 V vs. Liϩ/Li) and 0 V vs. Liϩ/Li at a scan rate of 0.1 mV/s.
All cells were fabricated in a glove box filled with a dry argon
atmosphere.
To gain more insight into our studies on carbon-coated natural
graphite, all graphite samples, together with carbon sample MCMB
6-10 (Mesocarbon Microbeads, Osaka Gas, nominal diam 6 m,
heat-treated at 1000ЊC) as a reference, were fully lithiated electro-
chemically in the electrolyte of EC:DMC (1:2 by volume)/1 M
Experimental
Carbon-coated natural graphite (Mitsui Mining Co., Ltd., Japan)
was prepared by the TVD technique. Toluene vapor and nitrogen
carrier gas were fed into a reaction tube at flow rates of 2 mL/min
* Electrochemical Society Active Member.
z
E-mail: yoshio@ccs.ce.saga-u.ac.jp
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