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G.D. Yadav et al. / Journal of Catalysis 292 (2012) 99–110
Nomenclature
A
AS
B
reactant species A, resorcinol
chemisorbed cyclohexene
d
E
G/N
K
P
diameter of catalyst particle, cm
7-Hydroxy-4-methyl coumarin
glycine-to-nitrate ratio
surface reaction equilibrium constant, k1=k
surface reaction rate constant
reactant species B, ethyl acetoacetate
chemisorbed ethyl acetoacetate
0
BS
1
1
C
A
concentration of A in mol/cm3
k
2
3
CA0
initial concentration of A at catalyst (solid) surface (mol/
cm )
A B i
K ,K ,K ,. . . adsorption equilibrium constant for A, B, i cm /mol
3
6
ꢀ1
ꢀ1 ꢀ1
kR2
surface reaction rate constant, cm mol g-cat
s
C
B
concentration of B in mol/cm3
initial concentration of B in bulk liquid phase, mol/cm
M
molar ratio of initial concentrations ðCB =ðCA Þ
0
0
3
CB0
r
A
rate of reaction of A based on liquid phase volume,
3
ꢀ3 ꢀ1
C
C
C
C
C
BS
concentration of B at solid (catalyst) surface, mol/cm
mol cm
s
concentration of E in mol/cm3
S
t
vacant site
time, s
E
3
ES
S
concentration of E at solid (catalyst) surface, mol/cm
concentration of vacant sites, mol/cm3
w
W
catalyst loading, g/cm of the liquid phase
ethanol
3
3
t
total concentration of the sites, mol/cm
diffusion coefficient of A in B, cm /s
diffusion coefficient of B in A, cm /s
2
D
D
AB
X
A
fractional conversion of A
2
BA
DI
deionized
controlled by the method of preparation and calcination tempera-
ture. Use of higher calcination temperatures result in collapse of
pores or sintering of material, which creates a wider pore size dis-
method produces fine nanoscale metal oxides with high surface
area and mesoporosity, which makes it a vital tool for synthesizing
a tailor-made catalyst [25,26]. A combustion synthesis approach
combined with catalysis techniques can be used to impose better
activity and probable shape selectivity. The combustion synthesis
method explores an exothermic, generally very fast, and self-sus-
tained chemical reaction between the desired metal salts and a
suitable organic fuel, which is ignited at a temperature much lower
than the actual phase formation temperature. Its key feature is that
the heat required to drive the chemical reaction and accomplish
the compound synthesis is supplied by the reaction itself and not
by an external source. We report, for the first time, a preparation
of sulfated zirconia with high sulfur content (15 wt%) possessing
better activity, including preservation of its tetragonal phase via
combustion synthesis route and using chlorosulfonic acid as a
new source for sulfate ions. This catalyst was also used in an indus-
trially important reaction.
Coumarins are benzo-2-pyrone derivatives mainly found in
plants of the families Rutaceae and Umbelliferae. Coumarin and its
derivatives have been attracting great interest because of their
importance in synthetic organic chemistry. Among the various
coumarin derivatives, 7-substituted coumarins are an important
group showing various bioactivities. 7-Hydroxy-4-methylcouma-
rin is used as fluorescent brightener, an efficient laser dye, a stan-
dard for fluorometric determination of enzymatic activity, and a
starting material for the preparation of insecticides and furano
coumarins [27].
2
tribution. The conventional preparation method for S-ZrO results
in microporous material, which is more suitable for reactions of
small molecules in the vapor phase and in liquid phase, particu-
larly for reactions not involving water [1]. To form a catalyst that
has shape selectivity for larger molecules, mesoporous material
with a narrow pore size distribution needs to be created. Many at-
tempts have been made to synthesize mesoporous sulfated zirco-
nia, most commonly using a charged template, but removal of
the template by calcination or extraction often causes the material
to collapse [7,13–15]. Hudson and Knowles [16] were able to syn-
thesize mesoporous zirconia using cationic surfactants. However,
the materials formed had broad pore size distributions [width at
half height (WHH) > 2.0 nm] that would not be suitable for
shape-selective catalytic reactions. A neutral templating method
was successfully used and mesoporous sulfated zirconia that did
not collapse upon removal of the template was formed [17]. An-
other approach to overcoming the lacunae of conventional S-ZrO
is to make use of highly ordered mesoporous material such as
HMS, MCM-41, or SBA-15 as a support for S-ZrO . In this context,
the novel synthesis of S-ZrO supported on hexagonal mesoporous
2
2
2
silica (HMS) was first reported by Yadav and Murkute [18] and des-
ignated as UDCaT-6. A series of new superacid catalysts, MCM-41-
2
supported S-ZrO were prepared by an impregnation–calcination
method by Lei et al. [19]. Shape selectivity has also been achieved
by using a combination of S-ZrO
UDCaT-2 catalysts [6].
All previous literature suggests that S-ZrO
so far with a maximum 9 wt% of sulfur with preservation of the
tetragonal phase of zirconia, and above this value, the tetragonal
2
and carbon molecular sieves in
has been prepared
Chemically, coumarins can be synthesized by various methods,
such as the Pechmann reaction [28–33], Knoevenagel condensation
[34–37], Claisen rearrangement [38], and Perkin [39–41], Wittig
[42–45], Reformatsky [46], and catalytic cyclization reactions
[47]. However, the acid-catalyzed Pechmann reaction is a simple
and commonly used method for synthesizing coumarins from acti-
vated phenols, mostly m-substituted phenols containing electron-
donating substituents at the m-position and b-keto-esters or an
unsaturated carboxylic acid [28,29,48]. Conventionally, the Pech-
mann reaction is carried out in the presence of concentrated sulfu-
ric acid catalyst [30,49], phosphorus pentoxide [50], trifluoroacetic
acid [51], and aluminum chloride [52]. These acids are corrosive
and required in excess. Taking environmental and economic fac-
tors into consideration, there has been renewed interest in the
preparation of coumarins using heterogeneous catalysts and under
benign reaction conditions.
2
phase is strongly affected. Retention of mesoporosity in S-ZrO
2
without using any support has also been a challenge. Thus, it will
be most advantageous to synthesize sulfated zirconia with high
sulfur content, particularly above 9%, with a pure tetragonal phase
to exhibit high superacidity and generation of mesopores with nar-
row pore size distribution that would not collapse on calcination.
To achieve these goals, a novel route of combustion synthesis
2
was developed to prepare sulfated zirconia (S-ZrO ). In recent
years, combustion synthesis has emerged as a powerful alternative
to material synthesis [21–26]. This method is reproducible and less
time-consuming and does not involve multistep synthesis. The