1
210 Bull. Chem. Soc. Jpn. Vol. 86, No. 10, 12101215 (2013)
© 2013 The Chemical Society of Japan
Nanometric Colloidal Sols of CeO ZrO Solid Solution
2
2
as Catalyst Modifiers. I. Preparation and Structure
Kenji Tanimoto,1,2 Hirokazu Kato, Miyuki Hidaka, Satoshi Hinokuma,
2
1
3
Keita Ikeue, and Masato Machida*1
1
1Department of Applied Chemistry and Biochemistry, Graduate School of Science and Technology,
Kumamoto University, 2-39-1 Kurokami, Chuo-ku, Kumamoto 860-8555
2Specialty Materials Research Laboratories, Nissan Chemical Industries, Ltd., 11-1 Kitasode, Sodegaura, Chiba 299-0266
3Unit of Elements Strategy Initiative for Catalysts and Batteries, Kyoto University,
Kyoto Daigaku Katsura, Sakyo-ku, Kyoto 615-8520
Received June 6, 2013; E-mail: machida@kumamoto-u.ac.jp
Stable nanometric colloidal sols consisting of fluorite-type metal oxides were prepared for use as chloride-free
precursors for automotive catalysts. The aqueous solution containing metal carbonates and tetramethylammonium (TMA)
ions was degassed and hydrothermally treated at 140160 °C. Colloidal suspensions thus formed were purified by
ultrafiltration to yield very stable and condensed sol solutions of CeO2 (CE), ZrO2 (ZR) and their solid solutions, CeO2
ZrO2 (CZ), which were stabilized by TMA. Each oxide sol contained 68 nm primary particles, but they formed
aggregates larger than 40 nm. Local structural analysis by means of XAFS suggested that CZ sol exhibited two types of
solid solution domains containing more or less Ce. The dried CZ sol exhibited higher thermal stability and oxygen storage
capacity than CE and ZR sols.
In the current automotive three-way catalyst (TWC) formu-
lation, metal oxides with fluorite-type structure play extremely
expected to play critical roles as catalyst precursors because
their nanoparticles of narrow size distribution and high reac-
tivity are able to promote the catalytic performance. Easy
handling of sols is another benefit suitable for the present
catalyst preparation routes. Although traditional oxide sols
such as Al O and SiO have been used as a binder in the slurry
for preparation of monolithic honeycomb catalysts, CeO2-
based oxides in the form of sol have not been recognized as
main catalyst precursors.
15
important roles.
CeO -based oxides with varying oxygen
2
stoichiometries are able to store a large amount of oxygen
under an oxidizing atmosphere and release it under a reducing
atmosphere and thus achieve a buffering effect on fluctuating
2
3
2
6
14
29
air-to-fuel ratio.
The uptake of oxygen allows NO con-
version to continue during rich-to-lean transients, whereas the
release of oxygen promotes oxidation of CO and hydrocarbons
during lean-to-rich transients. CeO2ZrO2 solid solutions are
most widely used for this purpose because of large oxygen
The present work aims to study preparation and structure
of colloidal sols of fluorite-type metal oxides, CeO , ZrO , and
2
2
storage capacity (OSC) and high thermal stability.15 CeO is
their composite system (CeO ZrO ) as precursors of automo-
2 2
2
also known as a useful support material to effectively suppress
tive catalysts. The three types of nanometric and chloride-free
colloidal suspensions were prepared by hydrothermal reactions
followed by ultrafiltration. The local structure of as-prepared
CeO ZrO sols and their thermal behavior are especially
sintering for Pt and Pd.1
6,17
The interactions between these
metals and CeO2 under oxidizing atmosphere promote the
redispersion of metal crystallites and thus contribute to the
2
2
sintering inhibition mechanism. Furthermore, CeO shows cata-
highlighted, because of the practical importance as the most
efficient oxygen storage material. The dynamic oxygen release
storage cycles were carried out to evaluate the oxygen storage
property of dried sols.
2
18,19
lytic activities for watergas shift reactions,
ing, and combustion of soot emitted from diesel engines,
steam reform-
2
0
2127
Another type of fluorite-type oxide, ZrO , is utilized as a
2
support oxide capable of anchoring highly-dispersed Rh parti-
cles, and thus recognized as an irreplaceable material to lessen
the amount of this scarcest precious metal.28
The common procedure for preparing TWCs is by im-
pregnating an aqueous solution containing salts of precious
metals onto oxide support powders. The catalyst powders thus
obtained are made into slurry for the monolith coating. During
these procedures, Ce and/or Zr are added in forms of fine oxide
powders or water-soluble salts. In the present study, however,
we are interested in the use of colloidal oxide sols, which are
Experimental
Preparation of Fluorite-Type Oxide Sols. Nanometric
colloidal sols of three fluorite-type oxides, CeO , ZrO , and
CeO ZrO , were prepared as shown in Figure 1 using ZrO-
2
2
2
2
(CO3) (AMR Technologies, Inc.), Ce2(CO3)3 (AMR Technol-
ogies, Inc.), [(CH ) N] (CO ) (TMAC, Tama Chemical Co.,
3
4
2
3
Ltd.), and H O (Kanto Chemical Co., Inc.) as starting mate-
rials. Tetramethylammonium (TMA) ions ((CH ) N ) act as a
stabilizer for colloidal dispersion of oxide nanoparticles. The
2
2
+
3
4