Aminomalononitrile p-toluenesulfonate (CAS NO.: ), which is known as Malononitrile, amino-, p-toluenesulfonate, could be produced through the following synthetic routes.

A. Oximinomalononitrile (CAS NO.: ). Malononitrile (25 g., 0.38 mole) is dissolved in a mixture of 20 ml. of water and 100 ml. of acetic acid in a 1-l. round-bottomed flask equipped with a stirrer, a thermometer, and a powder funnel. The solution is cooled to -10° with a dry ice-acetone bath, and 50 g. (0.72 mole) of granulated sodium nitrite is added in approximately 2-g. portions over a 30-minute period while the temperature is maintained at 0° to -10°. After the addition is complete a wet ice bath is used to maintain the temperature below 5° while the mixture is stirred for 4 hours. Four hundred milliliters of tetrahydrofuran and 400 ml. of ether are added in separate portions, and the mixture is stored at -40° overnight. The mixture is filtered rapidly, and the solid is washed with a mixture of 200 ml. of tetrahydrofuran and 200 ml. of ether. The filtrate and washings are combined and concentrated by distillation to a volume of 250 ml. by the use of a water aspirator and a bath at 40°. This solution of oximinomalononitrile is used directly in the next step.

B. Aminomalononitrile p-toluenesulfonate (CAS NO.: ). foil (13.7 g., 0.51 g. atom) is cut into half-inch squares and is covered with a 5% aqueous solution of mercuric chloride until a mercury coating is visible on the aluminum (ca. 30 seconds). The mercuric chloride solution is decanted, and the amalgamated aluminum is washed twice with water, once with ethanol, and twice with tetrahydrofuran. The amalgamated aluminum is transferred to a 2-l. round-bottomed flask fitted with a condenser, a stirrer, and a 250-ml. addition funnel and is covered immediately with 300 ml. of tetrahydrofuran. The mixture is cooled in a dry ice-acetone bath, and the solution of oximinomalononitrile from procedure A is added with stirring over a 15-minute period while the temperature is maintained at -15° to -30°. Stirring is continued for an additional 5 minutes. The dry-ice acetone bath is then removed, and the mixture is allowed to warm to room temperature. (Caution! Cooling with a dry ice-acetone bath is usually needed to control the reaction.) After the spontaneous reaction subsides, the mixture is warmed to reflux until most of the aluminum is consumed (45 minutes). The reaction mixture is cooled to room temperature, 200 ml. of ether is added with stirring, and the aluminum salts are removed by vacuum filtration through Celite filter aid. The solid is washed with 250 ml. of tetrahydrofuran followed by 500 ml. of ether. The original filtrate and washings are combined and concentrated to about 250 ml. by the use of a water aspirator and a bath at 40°. To the resulting brown solution is slowly added with stirring a mixture of 60 g. (0.32 mole) of p-toluenesulfonic acid monohydrate as a slurry in 250 ml. of ether. The total volume is brought to 1 l. with ether, the mixture is cooled to 0°, and the crystalline solid is collected by vacuum filtration. The product is washed successively with 200 ml. of ether, 200 ml. of cold (0°) acetonitrile, and 200 ml. of ether and dried at 25° (1 mm.) to give light tan crystals, m.p. 169–171° (dec.); yield, 75–79 g. (78–82%).

This product is suitable for most synthetic purposes. An almost colorless product may be obtained by recrystallization from boiling acetonitrile (100 ml. dissolves 1.8 g. of product) with treatment with activated carbon. The recovery of aminomalononitrile p-toluenesulfonate, m.p. 172° (dec.), is ca. 80%.