reaction completion. The biphasic solution was filtered and the
aqueous layer discarded. To the organic layer was added
1-bromo-3-chloropropane (148 kg, 940 mol) and solid potas-
sium hydroxide (33 kg, 825 mol). The mixture was heated at
reflux for 3 h and reaction completion confirmed. The reaction
mixture was cooled to <25 °C and phosphoric acid was added
to adjust the pH to 6.5-7.5 before cooling to 0 °C. N-
Bromosuccinimide (1.15 equiv) was added in portions while
maintaining the temperature at less than 15 °C. After bromi-
nation was complete (as determined by HPLC), the mixture
was treated with solid sodium sulfite until a negative starch/
iodide test was obtained. At ambient temperature the slurry was
filtered to remove insoluble salts, and the lower aqueous layer
was separated. The organic layer was concentrated at atmo-
spheric pressure until constant temperature reached 85 °C.
Methanol was added, and additional distillate was removed.
After more methanol was added, the solution was cooled to
30-35 °C and seeded, then cooled to 0-5 °C, filtered,and
rinsed before drying overnight in vacuo at 35 °C. The yield
was 36.6 kg (78%) of compound 8, mp 55-57 °C. IR (CHCl3)
2969, 2934, 2876, 1602, 1575, 1500, 1468, 1398, 1282, 1251,
1163, 1081, 1060, 1028, 887 cm-1. 1H NMR (CDCl3, 300 MHz)
δ 7.55-7.28 (m, 7 H), 5.13 (s, 2 H), 4.03 (t, J ) 5.78 Hz, 2
H), 3.73 (t, J ) 6.30 Hz, 2 H), 2.54 (q, J ) 7.55 Hz, 2 H), 2.20
(qn, J ) 6.0 Hz, 2 H), 1.15 (t, J ) 7.25 Hz, 3 H); 13C NMR
(CDCl3, 75 MHz) δ 156.3, 153.7, 136.7, 132.7, 128.60, 128.0,
127.2, 102.9, 100, 71.5, 64.6, 41.5, 32.2, 22.4, 14.2; mass
spectrum m/z (relative intensity) 384, 382 (M+, 100); Anal.
Calcd for C18H20BrClO2: C, 56.34; H, 5.25; Br, 20.82; Cl,
9.24; O, 8.34. Found: C, 56.62; H, 5.31; Br, 20.60; Cl, 9.03.
5-Fluorophenyl-4-benzyloxy-2-(3-chloropropyloxy)ethyl-
benzene (2). Compound 8 (53.1 g, 138.4 mmol), tert-butanol
(5 vol), 4-fluorobenzeneboronic acid (20 g, 143 mmol), and aq
25% (w/w) K2CO3 (5 vol) were added to a reaction vessel. The
resulting solution was degassed and heated to 80 °C before
introduction of Pd/C as an aqueous slurry. The mixture was
heated for 3 h and sampled for reaction completion (<99.5%
conversion). Toluene (1 vol) was added and the mixture filtered
to remove catalyst. The lower aqueous phase was separated and
the organic layer washed with 25% K2CO3 (5 vol). The organic
layer was concentrated to remove 3.5 vol before adding back
methanol (3.5 vol). Distillation was continued at reduced
pressure at 40-45 °C. After solvent exchange to MeOH was
completed, the solution was cooled to 20 °C, and 3.5 vol of
water was added and held for 1 h. The solid was filtered and
dried in a vacuum oven at 40-45 °C to give compound 2 as a
white solid, mp 63-65 °C. IR (CHCl3) 2969, 1612, 1579, 1496,
1469, 1454, 1387, 1317, 1296, 1274, 12311, 1143, 1039, 839
3-(2-Cyanophenoxy)-2-propylphenol (3). To an appropriate
reactor was added DMSO (214.7 g, 195 mL, 4 vol), 2-propy-
lresorcinol (48.7 g), 2-fluorobenzonitrile (40.7 g, 35.7 mL, 1.05
equiv), and KOH (40.8 g, 2.0 equiv). The mixture was heated
to 40 °C for 6 h. After cooling to 20 °C, DI water (633 mL)
and Celite (6.3 g) were added. The mixture was filtered and
the wet cake washed with 1:1 DMSO/DI water (40.7 g, 37 mL).
To the filtrate was added 1.0 M HCl (319 mL, 1.0 equiv, 6.6
vol) over 3 h to pH 8.0-8.5, crystallizing the product. The
product was filtered, washed with 1:1 DMSO/DI water (80.4
g, 73 mL, 1.5 vol), followed by DI water (3 × 65 g, 4 vol).
The product was dried to a constant weight at 35-40 °C under
vacuum (10 mBar), to afford 3 (62.0 g, 76.5% yield), mp
116-118 °C. IR (CHCl3) 3601, 3008, 2965, 2934, 2233, 1600,
1577, 1495, 1449, 1280, 1248, 1161, 1108, 1097, 1037, 979
cm-1; 1H NMR (CDCl3, 300 MHz) δ 7.65 (dd, J ) 7.5 Hz, J
) 1.43 Hz, 1 H), 7.44 (dt, J ) 7.11 Hz, J ) 1.48 Hz, 1 H),
7.15-7.0 (m, 2 H), 6.77 (d, J ) 8.51 Hz, 1 H), 6.70 (d, J )
8.0 Hz, 1 H), 6.54 (d, J ) 8.1 Hz, 1H), 5.25 (s, 1 H), 2.59 (t,
J ) 7.42 Hz, 2 H), 1.57 (qn, J ) 7.38 Hz, 2 H), 0.95 (t, 7.35
Hz, 3 H); 13C NMR (CDCl3, 75 MHz) δ 160.2, 155.6, 153.7,
134.4, 133.8, 127.1, 122.3, 121.7, 116.10, 116, 112.6, 112.4,
102.7, 25.7, 22.5, 14.10; mass spectrum m/z (relative intensity)
253 (M+, 100). Anal. Calcd for C16H15NO2: C, 75.87; H, 5.77;
N, 5.53. Found: C, 75.75; H, 5.79; N, 5.58.
2-[3-[3[[5-Ethyl-4′-fluoro-2-(phenylmethoxy)[1,1′-biphe-
nyl]-4-yl]oxy]-propoxy]2-propoxylphenoxy]benzonitrile (11).
A 25-mL three-necked round-bottomed flask was set up with
an overhead mechanical stirrer, water-cooled condenser, ther-
mocouple, heating mantle, and nitrogen inlet. To the flask was
charged 2 (2.08 g, 0.00495 mol, 1 equiv), 3 (1.27 g, 0.00501
mol, 1.01 equiv), followed by DMSO (12 mL, 6 vol), and 50%
NaOH (0.42 g, 0.00525 mol, 1.06 equiv). The mixture was
stirred under a nitrogen purge for 1 min. The reaction solution
was heated to 60 °C and stirred for 8 h. The reaction was then
allowed to cool to room temperature and filtered through a fine
scintered glass funnel to remove the precipitated salt. The
reaction flask and the filter cake/funnel were rinsed with hot
methanol (60 °C, 10 mL). The filtrate was transferred to a 50
mL three-necked round-bottomed flask equipped with an
overhead mechanical stirrer, water-cooled condenser, thermo-
couple, heating mantle, and nitrogen inlet. To the flask was
charged methanol (14 mL), and the solution was heated to 40
°C to ensure dissolution of any precipitated product. The
solution was allowed to cool, and the crystallized product was
isolated by suction-filtration and washed with cold methanol
(5 °C, 15 mL). The product (11) was dried in vacuo at 60 °C
overnight. Yield: 85%, mp 75-77 °C. IR (CHCl3) 2965, 2952,
2871, 2226, 1604, 1577, 1496, 1449, 1317, 1251, 1116, 1060,
839 cm-1; 1H NMR (CDCl3, 300 MHz) δ 7.63 (dd, J ) 7.75
Hz, J ) 1.47 Hz, 1 H), 7.60-6.90 (m, 13 H), 6.77 (d, J )
8.04 Hz, 1 H), 6.72 (d, J ) 8.65 Hz, 1 H), 6.58 (t, J ) 3.5 Hz,
2 H), 5.0 (s, 1 H), 4.24-4.16 (m, 4 H), 2.61 (q, J ) 7.70 Hz,
4 H), 2.35-2.28 (m, 2 H), 1.62-1.43 (m, 2 H), 1.20 (t, J )
7.43 Hz, 3 H), 0.89 (t, J ) 7.32 Hz, 3 H); 13C NMR (CDCl3,
75 MHz) δ 163.3, 160.2, 158.4, 156.6, 154.4, 153.4, 137.1,
134.5, 134.1, 133.8, 131.1, 130.9, 128.5, 127.7, 127.2, 126.9,
125.7, 123.8, 122.5, 122.2, 116.1, 115.9, 114.9, 114.6, 112.9,
1
cm-1; H NMR (CDCl3, 300 MHz) δ 7.6-7.46 (m, 2 H),
7.41-7.20 (m, 5 H), 7.15-7.05 (m, 3 H), 6.60 (s, 1 H), 5.04
(s, 2 H), 4.12 (t, J )5.74 Hz, 2 H), 3.78 (t, J ) 6.31 Hz, 2 H),
2.62 (q, J ) 7.47 Hz, 2 H), 2.28 (qn, J ) 6.0 Hz, 2 H), 1.22 (t,
J ) 7.53 Hz, 3 H); 13C NMR (CDCl3, 75 MHz) δ 163.4, 160.11,
156.4, 154.4, 137.2, 134.5, 131.1, 128.5, 127.8, 127.0, 125.7,
122.7, 114.9, 114.6, 99.1, 71.3, 64.5, 41.6, 32.3, 22.7, 14.5;
mass spectrum m/e (relative intensity) 398 (M+, 100). Anal.
Calcd for C24H24ClFO2: C, 72.26; H, 6.06; Cl, 8.89; F, 4.76.
Found: C, 72.27; H, 6.14; Cl, 9.45; F, 5.16.
274
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Vol. 13, No. 2, 2009 / Organic Process Research & Development