9.0 Hz), 6.92 (d, 2 H, J ) 9.0 Hz), 7.25 (d, 2 H, J ) 9.0 Hz).
13C NMR (500 MHz, CDCl3) δ 116.44, 118.80, 120.97, 127.45,
129.55, 149.95, 151.86, 157.04. IR 3440, 1501, 1481, 1450,
1208, 1188, 1097, 826. Mp 84.8 °C. A small portion of this
material was further purified by a second recrystallization for
elemental analysis. Anal. Calcd for C12H9ClO2: C, 65.32; H,
4.11; Cl, 16.07. Found: C, 65.26; H, 4.02; Cl, 15.92.
(2S)-2-{[4-(4-Chlorophenoxy)phenoxy]methyl}pyrrolidine
(13). To a solution of intermediate 6 (5.84 kg, 14.46 mol) in
1,4-dioxane (27 L) was added 4 M HCl/1,4-dioxane (18 L) over
35 min. The reaction mixture was stirred 16 h at ambient
temperature, degassed by bubbling nitrogen, and concentrated
in Vacuo. The residue (4.99 kg) was dissolved in water (29 L)
and washed with MTBE (3 × 22 L). K2CO3 (2.1 kg, 15.19
mol) was added to bring the pH to 10. The resulting mixture
was stirred for 3 h and allowed to separate. The aqueous layer
was extracted with IPAC (2 × 20 L). The combined organic
layers were washed with brine (40 L), dried over anhyd Na2SO4
(6.40 kg), filtered, and concentrated in Vacuo to afford inter-
mediate 13 as a thick oil that solidified upon standing (4.37
tert-Butyl (2S)-2-{[4-(4-Chlorophenoxy)phenoxy]methyl}-
pyrrolidine-1-carboxylate (6). Method A. From Isolated Tosy-
late 2 and Phenol 12. To a solution of phenol 12 (4.29 kg,
19.43 mol) in DMF (55 L) was added KOtBu (2.36 kg, 21.03
mol) and the resulting mixture was stirred at ambient temper-
ature for 1 h. Tosylate 2 (6.22 kg, 17.50 mol) dissolved in 12
L DMF was added and the reaction mixture was heated to 55
( 5 °C for 18 h. The reaction mixture was diluted with heptane
(50 L) and water (31 L) at 30 ( 5 °C. The aqueous layer was
extracted with heptane (50 L) at 30 ( 5 °C. The combined
organic layers were washed with 5% aqueous NaOH (2 × 31
L), water (31 L) and brine (31 L) at 30 ( 5 °C. Concentration
in Vacuo afforded 6.58 kg of off-white solids that were
suspended in heptane (20 L), stirred at ambient temperature
16 h, cooled to 5 ( 5 °C for 2 h, and filtered. The solids were
washed with heptane (2 × 3 L) and dried in Vacuo at 40 °C for
17 h to afford 99.7% pure intermediate 6 (5.84 kg, 82.7%).
Method B. From Prolinol 1 and Phenol 12, without
Isolation of 2. To a solution of prolinol 1 (140.00 g, 0.70 mol),
TEA (140.70 g, 1.39 mol) and DMAP (8.40 g, 0.07 mol) in
acetonitrile (350 mL) and toluene (350 mL) was added TsCl
(145.60 g, 0.76 mol) in two equal portions, 10 min apart, at 5
( 5 °C. The resulting mixture was stirred 3 h at 25 °C and
quenched with water (700 mL). The organic layer was washed
with brine (2 × 700 mL). In a separate flask, KOtBu (93.80 g,
0.84 mol) was added to a solution of 12 (168.70 g, 0.76 mol)
in DMF (1855 mL). The solution containing tosylate 2 was
transferred into the DMF reaction mixture. The resulting mixture
was stirred at 60 ( 3 °C for 20 h, cooled to ambient, quenched
with water (1850 mL), and extracted with heptane (1850 mL).
The organic extract was washed with 0.5 N HCl (1850 mL),
0.5 N NaOH (2 × 1850 mL) and water (1850 mL). Concentra-
tion in Vacuo of the heptane layer afforded crude 6 (235.15 g,
83.7% crude yield, 93.5% purity) of which 227.15 g were
recrystallized17 from heptane (570 mL) to afford 166.68 g
intermediate 6 (99.2% purity, 62% yield over two steps and
purification).
1
kg, 99.5%; 99.1% purity). H NMR (500 MHz, CDCl3) δ
1.53-1.61 (m, 1 H), 1.73-1.90 (m, 2 H), 1.90-2.00 (m, 1 H),
2.58 (br s, 1 H), 2.93-3.08 (m, 2 H), 3.53 (ddd, 1 H, J ) 14.0,
6.8, 5.2 Hz), 3.86 (dd, 1 H, J ) 9.2, 6.8 Hz), 3.92 (dd, 1 H, J
) 9.2, 5.2 Hz), 6.86 (d, 2 H, J ) 8.8 Hz), 6.89 (d, 2 H, J ) 9.2
Hz), 6.94 (d, 2 H, J ) 9.2 Hz), 7.24 (d, 2 H, J ) 8.8 Hz). 13
C
NMR (500 MHz, CDCl3) δ 25.27, 27.97, 46.55, 57.31, 71.76,
115.63, 118.74, 120.75, 127.32, 129.50, 149.82, 155.53, 157.16.
IR 2928, 1505, 1484, 1226, 1090, 826, 815. MS (APCI+) m/z
304.0 M+ + 1. Mp 52.7 °C. Anal. Calcd for C17H18Cl-
NO2 ·0.1H2O: C, 66.82; H, 6.00; Cl, 11.60; N, 4.58. Found: C,
66.72; H, 5.88; Cl, 11.50; N, 4.70.
Ethyl 4-{(2S)-2-[4-(4-chlorophenoxy)phenoxymethyl]pyr-
rolidin-1-yl}butyrate (14). To a mixture of pyrrolidine 13 (4.36
kg, 14.38 mol) and anhyd acetonitrile (27 L) were added K2CO3
(4.00 kg, 28.96 mol) and ethyl 4-bromobutyrate (3.11 kg, 15.97
mol). The reaction mixture was stirred at 55 ( 5 °C for 18 h.
TLC (silica gel; 6:2:1 EtOAc/heptane/TEA) indicated that about
10-15% of 13 was still present. More K2CO3 (1.59 kg, 11.51
mol) and ethyl-4-bromobutyrate (1.12 kg, 5.75 mol) were added,
and stirring continued at 55 ( 5 °C. After a total of 68 h at 55
( 5 °C, the reaction was complete.18 The mixture was cooled
to 29 °C, and water (27 L) was added. The organic phase was
concentrated in Vacuo to afford crude intermediate 14 of 93.0%
purity (7.30 kg, 121.4%; contained unreacted ethyl 4-bromobu-
1
tyrate) that could be used as such in the next step. H NMR
(500 MHz, CDCl3) δ 1.24 (t, 3 H, J ) 7.0 Hz), 1.66-1.75 (m,
1 H), 1.75-1.87 (m, 4 H), 1.95-2.04 (m, 1 H), 2.22-2.47 (m,
4 H), 2.82-2.92 (m, 2 H), 3.16 (m, 1 H), 3.76 (dd, 1 H, J )
9.0, 6.8 Hz), 3.90 (dd, 1 H, J ) 9.0, 5.0 Hz), 4. Eleven (q, 2 H,
J ) 7.0 Hz), 6.86 (d, 2 H, J ) 8.5 Hz), 6.88 (d, 2 H, J ) 9.0
Hz), 6.94 (d, 2 H, J ) 9.0 Hz), 7.24 (d, 2 H, J ) 8.5 Hz). 13
C
1H NMR (500 MHz, CDCl3) δ 1.47 (s, 9 H), 1.80-2.10
(m, 4 H), 3.30-3.50 (m, 2 H), 3.73-3.95 (m, 1 H), 4.03-4.20
(m, 2 H), 6.86 (d, 2 H, J ) 9.2 Hz), 6.88-6.97 (m, 4 H), 7.24
(d, 2 H, J ) 9.2 Hz). 13C NMR (500 MHz, CDCl3; 2 rotamers)
22.69 and 23.66, 27.88 and 28.60, 28.38, 46.44 and 46.80, 55.75
and 55.86, 68.26 and 68.76, 79.12 and 79.48, 115.57, 118.56,
120.64, 127.10, 129.34, 149.53 and 149.74, 154.24 and 154.50,
155.23 and 155.31, 157.06. IR 2973, 2931, 2872, 1695, 1504,
1486, 1392, 1237, 1162, 1090, 828. MS (ES+) m/z 404.5 M+
+ 1, 304.0 (base peak) M+ + 1 - COOtBu. Mp 75.7 °C. Anal.
Calcd for C22H26ClNO4: C, 65.42; H, 6.49; Cl, 8.78; N, 3.47.
Found: C, 65.39; H, 6.49; Cl, 8.82; N, 3.52.
NMR (500 MHz, CDCl3) δ 14.18, 23.19, 24.17, 28.60, 32.15,
54.24, 54.83, 60.13, 62.86, 71.92, 115.53, 118.65, 120.71,
127.23, 129.44, 149.65, 155.59, 157.17, 173.54. IR 2959, 2928,
1732, 1503, 1484, 1223, 826. A small portion of this material
was further purified chromatographically (silica gel; EtOAc
stepwise gradient in hexane, 10% increments from 10% to 50%)
for elemental analysis. Anal. Calcd for C23H28ClNO4 ·0.2H2O:
(18) Pilot reactions of this procedure were complete in less than 16 h. In
this particular scale-up, using 2.0 equiv of potassium carbonate with
1.1 equiv of ethyl 4-bromobutyrate did not result in complete reaction
after 24 h reaction time. In later installments, starting the reaction
with 2.3-2.5 equiv of finely powdered potassium carbonate and 1.1-
1.2 equiv of ethyl 4-bromobutyrate resulted in complete conversion
within 10-16 h at 52-55 °C.
(17) Crude 6 can be used in the next step without further purification.
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